Adjusting TPS

I'm gonna try using some screw extractors that my friend has. He said they work pretty well at getting stripped screws out. If that doesn't work then I'll try and drilling out the old screws. Maybe then I can get that sensor off. Oh, and that last post was by my friend, he didn't see I had already asked about it. lol
 
I remember them being a real pain to get out. You need to push really hard when you are turning the screwdriver, or else you will strip it worse.

Once you do get them out, take them down to Ace hardware and get some that are the same thread pattern, but have a hex head instead. That is what I did.

You can also try to chisel a pattern into the screw to get them out easier, like a simple standard screwdriver.

After that, try easy out. After that, grind the head off, slide the TPS off, and get vise grips on the screws and back them out.
Scott
 
ive used vicegrips on motorcycle carb bowl screws, it is the only way to get them out when they start to seize.

i like to use an impact driver on the screws (not an air tool; it is a screwdriver that you hammer on. when you hammer, it twists the screw out).

works well in such situations and the bits that come with decent impact drivers are very good and tend to not strip the heads so easily. i dont use the hammer on the screws - but the tool fits nice in the hand and gives you lots of torque.

i like the vice grips idea, in your situation. get them so you can barely clamp them.

also, fox EEC's zero out the TPS baseline, supposedly.