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  • 1996 - 2004 SN95 Mustang -General/Talk-
  • SN95 4.6L Mustang Tech

Any sugestions before installing my O/R x pipe?

  • Thread starter Thread starter shotime
  • Start date Start date Apr 15, 2005

shotime

Founding Member
Mar 11, 2002
161
0
0
NorthEast PA
Apr 15, 2005
#1
  • Apr 15, 2005
  • #1
Just got my UPR o/r x today in the mail and will be installing tommorow Any suggestions for me for those that have installed this themselves? I put my Y2K Cobra's back on yesterday and hit all the bolts on the catback and manifolds with wd-40 while the car was on the jack. I have several questions:

1. The UPR is two peices, do you peice it together after the mid pipe is connected back on the manifolds or do it while the entire midpipe is off the car?

2. There is about a 2" peice of pipe w/ a flange on it. Must help seal something up. Where does this go? Just a little unsure as per UPR's instructions mention nothing of it.

3. Any other hints would be helpful.

Hopefully this hasn't been asked to many times as I searched for at least 20 min. today not finding what I had just asked.

Thanks!
 

SonicBlueBabe

New Member
Sep 20, 2003
289
0
0
Boca Raton, FL
Apr 15, 2005
#2
  • Apr 15, 2005
  • #2
shotime said:
Just got my UPR o/r x today in the mail and will be installing tommorow Any suggestions for me for those that have installed this themselves? I put my Y2K Cobra's back on yesterday and hit all the bolts on the catback and manifolds with wd-40 while the car was on the jack. I have several questions:

1. The UPR is two peices, do you peice it together after the mid pipe is connected back on the manifolds or do it while the entire midpipe is off the car?

2. There is about a 2" peice of pipe w/ a flange on it. Must help seal something up. Where does this go? Just a little unsure as per UPR's instructions mention nothing of it.

3. Any other hints would be helpful.

Hopefully this hasn't been asked to many times as I searched for at least 20 min. today not finding what I had just asked.

Thanks!
Click to expand...
Ok, for question 1.
I connected the second piece after i connected it to the manifold.

2. To be honest with you...I dont remember. I think it goes where the x pipe meets the catback.

3. I had to get different size bolts cause it was different from the ones I had with my magnaflow x pipe. Check it before you take the pipe you have on now, so if you need to get different size bolts, you wont have to put it all back to make a trip to te store
 

streetstang03

unModerator
Dec 27, 2003
0
1
0
the dark side of the moon/home of the 1999, 2003,
Apr 15, 2005
#3
  • Apr 15, 2005
  • #3
it should look like this:

View attachment 517412

suggestions;
get some swivel sockets and lots of extensions to unbolt the stock h pipe from the headers.
I used a really long flat head screw driver to get the front O2 sensors disconnected (be careful not to hit the started with the screw driver unless you like sparks and electricity )

Oh: and i put the xpipe part on first and then the other piece i thought this was the best way to go for alignment purposes. i dont think it matters which goes first though.
 

SonicBlueBabe

New Member
Sep 20, 2003
289
0
0
Boca Raton, FL
Apr 15, 2005
#4
  • Apr 15, 2005
  • #4
streetstang03 said:
I used a really long flat head screw driver to get the front O2 sensors disconnected (be careful not to hit the started with the screw driver unless you like sparks and electricity )
Click to expand...

LMAO! I learned after the first time i changed out my x pipe to just disconnect the battery....ouch...much easier than trying to avoid touching the starter
 

streetstang03

unModerator
Dec 27, 2003
0
1
0
the dark side of the moon/home of the 1999, 2003,
Apr 15, 2005
#5
  • Apr 15, 2005
  • #5
werd. I forgot to disconnect the battery during my install. i didnt remember until i had the car on the lift, so i just put a shop rag over the starter to avoid getting zapped
 

STNG_96

Member
Sep 15, 2004
120
0
16
Marion, Illinois
Apr 15, 2005
#6
  • Apr 15, 2005
  • #6
1st question- I put my MAC x-pipe all together after it was on the car. It also came in two pieces. Helps you to figure out where that second pipe should be before you tighten it up.
2nd question- sorry, dont understand

3rd question- Get under there and spray some sort of WD40, or whatever to help the manifold bolts break loose tommorow. After 3.5 hours of heating and beating, we ended up having to cut one of the studs off . It was just way to seized up. After that, the install was a breeze.

Good luck
 

twogts4us

15 Year Member
Apr 1, 2004
4,188
12
79
Dunedin, FL
Apr 15, 2005
#7
  • Apr 15, 2005
  • #7
Get a pair of mechanic's gloves...seriously. Unless you enjoy bloody knuckles.
 

KAILUAZ

New Member
Jul 15, 2004
333
0
0
St Pete, FL via Kailua, HI
Apr 15, 2005
#8
  • Apr 15, 2005
  • #8
I used the flange on the pass side where the two pipes bolt together. I needed the extra thickness to bolt up the mufflers.

The biggest problem I had was disconnecting the h20 sensors from the top of the transmission. I ended up using the tire iron to pop the plastic wire clip off to get the extra inches on the wiring. Then pull the harness down from under the car to disconnect. I cut off the alignment clips on the h20 sensors to make it easier to plug back in.

When you get under there and see this will all make sense.

Good luck,,, and yeah,, I hit the starter also,,, I freaked cause I thought the car was going to jump in gear and come off the jacksatnds!!

UPR sounds AWESOME!!!
 
J

Justin03GT

New Member
Mar 30, 2005
199
0
0
Mount Pleasant, SC
Apr 15, 2005
#9
  • Apr 15, 2005
  • #9
the extra flange goes in the drivers side connection to the header...it helps seal the connection, without it, it will leak no matter how tight the bolts are...

good luck with the pass side header bolts, i had to take mine to a shop with power tools to get it loosened, with all of the extensions and swivel socket, i couldnt get enough torque to break one of them loose, and i'm no small fry, i'm a big dude that is used to turning wrenches.... its not a bad job really, just dont let the stock h fall on you...it hit my head when i took it off and its kinda heavy.....
 

streetstang03

unModerator
Dec 27, 2003
0
1
0
the dark side of the moon/home of the 1999, 2003,
Apr 16, 2005
#10
  • Apr 16, 2005
  • #10
ya, i was surprised at how heavy the stock hpipe was too. im glad i had a lift and air tools to do my install. made it sooo much easier.
 

KAILUAZ

New Member
Jul 15, 2004
333
0
0
St Pete, FL via Kailua, HI
Apr 16, 2005
#11
  • Apr 16, 2005
  • #11
Yeah,,, I needed a long piece of metal tubing to get extra torque on the wrench.
Id also use a jack to hold up the stock H pipe so it doesn't come crashing down on your head.
I used the flange on the pass side connection, my headers don't leak.
 
T

try2catchmy99

New Member
Apr 23, 2003
229
0
0
Fort Worth, Texas
Apr 16, 2005
#12
  • Apr 16, 2005
  • #12
I didnt use the flange at all and it doesent leak. Didnt notice I had the flange until I finished and lowered the lift and saw the extra piece. Oh well, I guess I was lucky
 

SonicBlueBabe

New Member
Sep 20, 2003
289
0
0
Boca Raton, FL
Apr 16, 2005
#13
  • Apr 16, 2005
  • #13
KAILUAZ said:
I used the flange on the pass side where the two pipes bolt together. I needed the extra thickness to bolt up the mufflers.

The biggest problem I had was disconnecting the h20 sensors from the top of the transmission. I ended up using the tire iron to pop the plastic wire clip off to get the extra inches on the wiring. Then pull the harness down from under the car to disconnect. I cut off the alignment clips on the h20 sensors to make it easier to plug back in.

When you get under there and see this will all make sense.

Good luck,,, and yeah,, I hit the starter also,,, I freaked cause I thought the car was going to jump in gear and come off the jacksatnds!!

UPR sounds AWESOME!!!
Click to expand...
Yeah, that's when I hit the starter too, when i had the car up on jackstands. I hate changing any of my midpipes without a lift! I'm small, so i'm sure it was easier for me than most of you guys, but you wanna talk about PITA??! My friend let me use his lift last time I put my magnaflow x back on, took less than half the time
 

shotime

Founding Member
Mar 11, 2002
161
0
0
NorthEast PA
Apr 16, 2005
#14
  • Apr 16, 2005
  • #14
Thanks for the respsonses guys!! Didn't get around to it today, ended up taking my dads vert out and ceaning out the garage. My buddy is gonna help me do it tom. I have power tools, so that is no problem, I just hope we can have enough room to work without using a lift!!!

So does anyone know for sure about where that extra gasket peice goes?
 

Pughman

Member
Dec 25, 2004
295
2
18
in a galaxy far far away"MISSOURI"
Apr 16, 2005
#15
  • Apr 16, 2005
  • #15
i did mine today .... man it was EZ !!!! ...here are some pics and a vid...

View attachment 517280

View attachment 517282





vid ....might load slow.....


http://www.excelsiornews.com/pics/chris/mvi_0938.avi
 

shotime

Founding Member
Mar 11, 2002
161
0
0
NorthEast PA
Apr 17, 2005
#16
  • Apr 17, 2005
  • #16
Got it on today! Would've been a ton easier if we had a lift, but it was straight forward and we had no problems. Manifold bolts were a sinch(sp?), but the midpipe to cat back bolts were rusted badly. The sound difference is awesome 2200-2500 rpms the exhuast cracks unlike anything i've ever heard!
 

Pughman

Member
Dec 25, 2004
295
2
18
in a galaxy far far away"MISSOURI"
Apr 17, 2005
#17
  • Apr 17, 2005
  • #17
good good....
 

merc123

Active Member
Jan 27, 2003
420
2
39
North GA
Apr 17, 2005
#18
  • Apr 17, 2005
  • #18
I had to use a heat torch and stud puller to get my studs out. It broke off on the driver's side.
 
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