• Mustang Forums
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-

Arrrghh, another issue with clutch install

  • Thread starter Thread starter jeraldjcook
  • Start date Start date Sep 23, 2009
J

jeraldjcook

New Member
Sep 2, 2009
21
2
4
Stilwell, KS
Sep 23, 2009
#1
  • Sep 23, 2009
  • #1
So I get the car up on jack stands last night so I can install my new clutch and had to stop after about 10 minutes. It turns out the steel tubing for the smog pump running from the cats up into the engine bay is welded so it forms a single tube. That raises two problems: (1) I don’t have the height clearance with the car on jack stands to drop the H-pipe and keep everything intact; and (2) Even if I had the height clearance, the smog tubing is going to prevent the h-pipe from sliding forward so I can remove it from its mounts.



So, I’m thinking my only option is to start cutting. Could somebody provide me with a photo and/or advice on how to properly hook this back up? Is the tubing normally connected with compressed flanges (like where the headers meet the H-pipe) or some other type of connection? Is the tubing that connects between the two cats and then up to the smog pump lines a factory part or something I would need to fabricate myself? Any advice would be appreciated. If I can just get the clutch replaced and fix this later that would be my preference. I just bought the car and haven’t even had the chance to really drive the darn thing because of the clutch.





 

Darkwriter77

Resident Ranting Negative Nancy
5 Year Member
Jul 1, 2005
314
281
134
Apache Junction, AZ
Sep 23, 2009
#2
  • Sep 23, 2009
  • #2
NAPA sells high-temp silicone hose. It's expensive stuff, but you'll only need a little. Cut the smog tubing at a place as far away from the cats (heat) as you can, and then later use the high-temp hose (5/8" I think) and two hose clamps to reconnect both ends of the tube.
 

1990Coupe

Founding Member
Mar 11, 2002
1,462
132
114
Toms River NJ
Sep 23, 2009
#3
  • Sep 23, 2009
  • #3
way off topic - dude your car is beautiful i love it
 

RYC CUKR

Founding Member
May 19, 2002
1,437
1
38
Orlando
Sep 23, 2009
#4
  • Sep 23, 2009
  • #4
Sweet car.

Back on topic, I think that Darkwriter has the best idea. It seems that any way you cut it you are gonna have to cut it.

Kinda been in the same boat you are now. I swapped the clutch on my bro's 89 many years ago and found out that the PO had the H pipe welded to the headers. There was no flange to unbolt the H from the headers just welded right together. There was a some cutting and a lot of cursing involved in that clutch swap.
 

ID89GT

10 Year Member
May 26, 2008
1,659
18
49
Spokane Valley, WA
Sep 24, 2009
#5
  • Sep 24, 2009
  • #5
That engine looks good, I don't see why so many people don't like the SSI intake, I think it looks pretty good
 

86turbo

Member
Apr 8, 2006
183
0
17
Sep 24, 2009
#6
  • Sep 24, 2009
  • #6
just cut it and do like others said.
 
J

jeraldjcook

New Member
Sep 2, 2009
21
2
4
Stilwell, KS
Sep 24, 2009
#7
  • Sep 24, 2009
  • #7
Thanks for the input everyone and the kind words about my new ride. I've got to dig 100 post holes for my new fence this weekend so I'll start cutting the next. Thanks again.
 
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