Bad gear whine! With big PICS!!!

dromeda

New Member
Apr 17, 2004
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Alright, I have a 98 cobra convertible with stock 3.27 gears, never replaced and I have a horrbile, loud, obnoxious whine. I'm talking deafening. It goes away with the clutch disengaged, and with the clutch engaged and off the gas pedal.

So I took the diff cover off and snapped a few pics. I'm hoping someone will see something out of the ordinary.

With the first two pics I can't tell if the contact pattern is the light part on the whole tooth or the dark part on the outer part...

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Please someone help!

Thanks
 

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dromeda said:
Alright, I have a 98 cobra convertible with stock 3.27 gears, never replaced and I have a horrbile, loud, obnoxious whine. I'm talking deafening. It goes away with the clutch disengaged, and with the clutch engaged and off the gas pedal.

The contact pattern looks okay (I think...what are those dark features in the first pic?). If the noise is there under acceleration/load and goes away when the load is taken away and given that the gearset is factory I'd suspect an inner pinion bearing.
 
I have this same exact problem with my '98 GT, the noise goes away when I let off the gas or push the clutch in. But the minute I'm back on the gas, I hear what sounds like a scraping sound or something from the rear end. BTW - I just had a brand new clutch kit installed, so that is out of the question.

I am going to try and change the fluid this weekend and see if that helps. Heck for all I know it might be dry as a bone in there, I bought it used and have not checked the fluid.
 
I just changed the fluid (only 55,000 miles) and added friction modifier and that had 0 effect on it.

I didn't see any metal shavings when I drained it.

I am not sure that it isn't a TOB. It does however, sound like it is coming from the back. Most of the interior is out of the car which would obviously contribute to the whine, but not this bad.

trinity_gt said:
The contact pattern looks okay (I think...what are those dark features in the first pic?). If the noise is there under acceleration/load and goes away when the load is taken away and given that the gearset is factory I'd suspect an inner pinion bearing.
That is opposite of what I'm hearing. With a lot of load it gets quieter. With 0 load it goes away completely. With little load it whines like a mother. It is at it's worst when I am driving a constant speed, say 60, giving it just enough gas to stay there, REALLY loud.

Doesn't matter which gear I'm in. Shift from 5th to 4th, same amount of whine, change 4th to 5th, same.

z1n said:
What is that dark pattern? Is that normal?

I don't know what that is, but the pinion looks to have a similar mark where it contacts the ring at that spot too.

Thanks for all the suggestions!
 
1fast4by said:
How many miles?

The pattern on the outside of the ring gear tooth doesnt look right either, I can see where it is matching on the pinion. Is there a taper on the gear where the pattern is? It looks like it has been improperly set up, and if so may have caused some gear wear as well as bearing wear


55,000 I just changed the fluid and took these pics this weekend.
 
A buddy of mine, who knows a thing or two about cars, said that the wear pattern looks a little deep and may cause the whine.

Also, everytime I shift out of gear, there's a clunk, along with everytime I shift into gear. Would that be incorrect backlash?
 
1fast4by said:
Id say you probably have a bearing problem. But it looks like the rear is set up incorrectly.

Yeah, I take back what I said earlier about the contact pattern now that I've looked at the pics with a half decent monitor. It appears that the pattern is biased too far toward the heel of the ring gear teeth. Perhaps a tad more pinion depth is needed... Anyway, if they're truly factory, they've been like that for a good 7 years now. If the noise is a recent development and it's from the rear it'd certainly most likely be bearings. After 7 years, I wouldn't suggest changing the setup on gears...I'd just replace them with FRPP 4.10s (you've got a Cobra after all...)

While in there, have them check those pinion bearings :D
 
1st off, the black part isn't important, from the pictures ,I would say it is fine. You should see the shiny part in the middle which is the contact patch, it should be middle to inner. I still don't think that is causing the problem. I believe now that it is a pinion bearing. Get some 4.10s or 4.30s, inner and outer pinion bearings, install new gears and be happy. You have to pull the carrier to replace the pinion bearing anyway. At least 4.10s...... :D