• Mustang Forums
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • 1994 - 1995 Specific Tech

BBK Header Problem... FAST!

  • Thread starter Thread starter The Hitman
  • Start date Start date May 15, 2004

The Hitman

Founding Member
Oct 17, 2001
2,541
0
0
Orlando, FL
May 15, 2004
#1
  • May 15, 2004
  • #1
I'm in the process of installing my BBK headers and I've hit a snag. The EGR tube that was used on the original headers is TOO LONG now.
How do you bend/cut the tube?
OR
Can I cap each end off and run fine until I find a way to do it?
If I can cap it.. what size are the threads?
THanks.
 

swingline

New Member
Sep 18, 2003
1,252
0
0
TCB - Taking Care of Business
May 15, 2004
#2
  • May 15, 2004
  • #2
I cut it to fit until I could order a new one from Ford. It leaked like a bitch but I never got a CE light and it didn't seem to affect performance.
 

The Hitman

Founding Member
Oct 17, 2001
2,541
0
0
Orlando, FL
May 15, 2004
#3
  • May 15, 2004
  • #3
Could I cap it off without affecting performance?
 
W

wytstang

Mustang Master
Mar 14, 2004
4,988
4
78
Summerville,SC missing South Fl. weather :(
May 15, 2004
#4
  • May 15, 2004
  • #4
Home Depot....5/8 pipe caps....Brass with a rounded head. Used to cap off natural gas lines. $1.55 each

Check this tread out on corral they have pics on which ones to get. good luck
http://www.corral.net/forums/showthread.php?threadid=463587&highlight=egr+tube
 
H

HazMat404

Founding Member
May 24, 2002
1,749
0
36
May 15, 2004
#5
  • May 15, 2004
  • #5
my pops and i made our own with copper tubing. i used fox body headers and got a bung welded in (haha...sounds funny ) and we make our own egr tube with flares and all. my car is the master jimmy rigged car ahaha
 

The Hitman

Founding Member
Oct 17, 2001
2,541
0
0
Orlando, FL
May 15, 2004
#6
  • May 15, 2004
  • #6
I've heard that capping the EGR can make you run hotter and ping.. any truth to this.. or can I hook it up and worry not. I had to stop for the day.. the headers aren't quite on yet.. but I'm close.
 

Hef5.0weisen

20+ Year Stangneter
Mar 5, 2004
574
4
28
NorthWest Florida
May 15, 2004
#7
  • May 15, 2004
  • #7
how much longer is it than it's supposed to be?...when I put mine on I found the tube to be a fraction to long...I filed the flare down a bit, went on no prob, after that, good luck, Hef
 

1105

I AM the random post master...bow down
May 3, 2003
3,841
0
0
Daytona Bch, FL
May 15, 2004
#8
  • May 15, 2004
  • #8
The EGR tube on my car fit perfectly No cutting or anything. Also, I have my EGR removed now and I dont have any issues with it. Just plug the hole on your intake, and hold the plunger on the EGR down 1/2 way and everything will be just fine! Take off one of the nuts on the EGR tube, stick a penny in it, and tighten it down on the header. I'll only cost you $.01 instead of the $1.55 if you cant spare that much.
 

JJ95GTID

Active Member
Sep 22, 2003
1,141
4
49
Phoenix, AZ
May 15, 2004
#9
  • May 15, 2004
  • #9
My BBKs' came with the right tube. If you need to order one get it from a BBK dealer not Ford. The BBKs' also came with some high temp black hose. I suppose they were intended to be used on the EGR if the metal tube wasn't the correct size.
 

Black Stampede

Founding Member
Sep 3, 2002
1,811
2
39
Grand Rapids, MI
May 16, 2004
#10
  • May 16, 2004
  • #10
I had the exact same problem. We just heated up the tube where its like an accordion and compressed it.
 

The Hitman

Founding Member
Oct 17, 2001
2,541
0
0
Orlando, FL
May 16, 2004
#11
  • May 16, 2004
  • #11
Mine was two inches too tall with the new headers. Well I guess I'll just get the pipe caps for now. I don't have a way to compress or heat up the hose without being at work. I'll cap it off and try to make it fit at work this week. I still have to get the driver side header on so I've got some time.
Also these used headers had ARP header bolts with them.. what size are they? I need to find a nut to put on one so I can put my dipstick back in place.. blah..
 
You must log in or register to reply here.

Similar threads

BBK 351w headers
  • fully
  • Jan 30, 2025
  • 1994 - 1995 Specific Tech
Replies
5
Views
848
1994 - 1995 Specific Tech Apr 4, 2025
dcm0123
D
R
bbk shorty header to mid pipe gasket
  • randyyy
  • Sep 29, 2025
  • 1996 - 2004 SN95 Mustang -General/Talk-
Replies
4
Views
367
1996 - 2004 SN95 Mustang -General/Talk- Sep 29, 2025
randyyy
R
5
Hello Everyone !
  • 5150K
  • Jul 3, 2026
  • The Welcome Wagon
Replies
0
Views
93
The Welcome Wagon Jul 3, 2026
5150K
5
R
94’ SN95 - Intermittent lope & bogging at moderate rpm
  • Red5.0ho
  • Nov 2, 2025
  • 1994 - 1995 Specific Tech
Replies
5
Views
481
1994 - 1995 Specific Tech Nov 3, 2025
General karthief
R
For Sale 2008 Mustang Bullitt for sale Richmond Hill, ON, Canada L4C 0S3
  • ROHDRNNR
  • Jun 10, 2026
  • S197 Mustangs For Sale (2005-14)
Replies
0
Views
186
S197 Mustangs For Sale (2005-14) Jun 10, 2026
ROHDRNNR
R
Share:
Bluesky Email Share Link
  • Mustang Forums
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • 1994 - 1995 Specific Tech
Menu
Log in

Register

  • Forums
  • What's new
  • Media
  • Resources
  • Contact
  • Sponsor
X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?

X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?