Budget 300 Hp 5.0

The most common is GT40 heads off an Explorer with new valve springs, Explorer intake manifold, and some good headers. Add roller rockers and use the stock HO cam you already have. The Mass Air conversion will be a must, and it is the first thing to do and get it running right with no codes or other problems. You will need to do the clay measuring trick to insure that you have sufficient piston to valve clearance if you use the 86 pistons.

On a budget? Do the junkyard upgrade...

Gears - 87-88 T-Bird Turbo Coupe rear axle - disc brakes and 3.55 or 3.73 gears in one package for $125-$300. Add another $100-$200 or so to complete the brake upgrade.

94-95 Mustang GT MAF - $40-$100. It is 70 MM instead of the stock 55 MM on regular stangs built prior to 94. This is a direct one for one swap that does not require any tuning or programming, It uses a slip on duct on the side that goes to the throttle body and a 4 bolt flange on the other. You need a flange adapter to fit the stock slip on air ducting that goes to the air box. Wiring plugs right in with no changes. *1 *2

95-97 Ford Explorer intake manifold & throttle body $150-$300. The intake manifold flows 220 CFM +, much better than stock. Throttle body is 65 MM, bigger than the 60 MM on stock stangs. I got a 96 with EGR passages that match the stock setup, so my smog gear works just like factory. You’ll need a 65 MM EGR spacer & new gaskets for $65-$90 so you have a place to mount the EGR & throttle linkage.

Explorer GT40 or GT 40P cylinder heads. The GT40 heads have 3 bars cast at the end of the head. GT 40 's will work with any header setup, they are found on the earlier model Explorers from 95 - 97 I believe. The GT 40P's are found on 98-2001 model cars and have 4 bars cast into the end of the cylinder head.. They need aftermarket headers designed to clear the angled spark plugs.
Whatever you GT40 heads get, plan to replace the valve springs replaced with good quality aftermarket springs from someplace like Crane Cams or Competition Cams.

3G alternator from 94-95 Mustangs or other Ford. $20-$120. A must have to make the electrical system work like it should or if you have an electric fan. You’ll need a 4 gauge power wire and a 125-135 amp fuse to go with it about $15- $30.

Lincoln MK VIII electric fan -$40-$160. Free up some HP by not having to drive the stock fan. The 3G alternator upgrade is a must have prerequisite before you do the MK VIII fan. You won’t have enough electrical power if you don’t do the 3G upgrade.

Aluminum driveshaft: (courtesy of shawn13) It needs to be from a 92-93-94 Aerostar AWD. It measures 45 ½” center of the front U-joint to center of the rear U-joint. You will need the U-joint, part #PUJ353 from NAPA. The Canadian NAPA pat number is 1-0134BF. It should bolt right up after the U-joint swap.

Note: This driveshaft is not an exact duplicate of the Ford Racing part. It is 3” in diameter while the Ford Racing part is 3.5” in diameter. There is no guarantee that the balance will be any better than the stock part.

Use a piece of string and wrap it around the driveshaft. Make a mark on the string where the ends overlap. Measure the length of the string:
On the 3" Aerostar driveshaft the string will be 9.42" or about 9 7/16" long.
On the Ford Racing 3.5" driveshaft the string will be 10.99" or about 11" long

*1.) Metal flange adapter http://www.kustomz.com/components.html Buy the TR70 for $40. Or spend some time on eBay looking for one that may fit.

*2.) MAF & sensor interchange
The 94-95 Mustang 5.0 MAF & sensor is also found on:
1995-94 Mustang 3.8L F2VF-12B579-A2A,
1994-92 Crown Victoria 4.6L F2VF-12B579-A2A,
1995-94 Mustang, Mustang Cobra 5.0L F2VF-12B579-A2A,
1994-92 Town Car 4.6L F2VF-12B579-A2A,
1994-92 Grand Marquis 4.6L F2VF-12B579-A2A,
Evidently the –A1A, -A2A, AA, etc. on the end of the part number is a minor variant that did not change the operating specs. You should be able to ignore it and have everything work good.


MASS air conversion instructions from http://www.stangnet.com/tech/maf/massairconversion.html FREE

Revised 2 Aug 2014 to add new links to conversion harness suppliers, diagram for repining computer wiring connector and YouTube video

A9L (5 Speed) computer from junkyard $100-$150
A3M (5 Speed) computer from junkyard $100-$150
A9P (Auto or in a pinch, it will work in a 5 Speed car) computer from junkyard $100-$150
70MM MAF from 94-95 Mustang GT - $40-$70
MASS Air wiring harness kit $30-$85

The whole thing is probably less than $300 using junkyard parts.

A9L computers are 5 speed only
A9P computers are automatic, but will work with a 5 speed.

The conversion harness seems to work well for most folks. It avoids the compatibility problems in using a harness from the junkyard. Simple and cheap, actually less work that swapping the wiring harness.
Conversion Harness kits & parts
http://www.mass-air.com/

http://www.latemodelrestoration.com...ustang-50L-Mass-Air-Conversion-Wiring-Harness

Youtube video how to do a Mass Air conversion using a conversion harness kit (somewhat long but useful)
View: http://www.youtube.com/watch?v=mnnTgXkHU9Q




Wire side 60 pin computer wiring harness connector

Computer side 60 pin computer wiring harness connector



If the idea of moving & soldering wires scares you, here's a list of compatible Mass Air wiring harnesses.

Copied from bbunt302
Just for reference, here's a list of all the compatible years:

89 harness should work for 86-89 as long as you're using mass air.
90 harness will only work in a 90. (because of air bags and dual dash connectors)
91 through early 92 harnesses should be compatible (single dash connector, fuel pump relay under driver's seat)

Late 92 through 93 harnesses may be compatible (single dash connector, fuel pump relay under the hood). You may end up running some extra wire for the fuel pump relay. Comments and input from someone who has actually used the 92-93 EFI harness would be nice.

Larger MAF to go with Mass Air conversion:
94-95 Mustang GT MAF - $40-$100. It is 70 MM instead of the stock 55 MM on regular stangs built prior to 94. It uses a slip on duct on the side that goes to the throttle body and a 4 bolt flange on the other. You need a flange adapter to fit the stock slip on air ducting that goes to the air box. Wiring plugs right in with no changes. *1 *2

*1.) Metal flange adapter http://www.kustomz.com/cat3.html Buy the TR70 for $40-$45 depending on if it’s on sale or not. Or spend some time on eBay looking for one that may fit.
Try AutoZone and ask for 81413 - Spectre / 3 in. Aluminum Intake Mass Air Flow Sensor Adapter at $12.00. You may have to order it online.

*2.) MAF & sensor interchange
The 94-95 Mustang 5.0 MAF & sensor is also found on:
1995-94 Mustang 3.8L F2VF-12B579-A2A,
1994-92 Crown Victoria 4.6L F2VF-12B579-A2A,
1995-94 Mustang, Mustang Cobra 5.0L F2VF-12B579-A2A,
1994-92 Town Car 4.6L F2VF-12B579-A2A,
1994-92 Grand Marquis 4.6L F2VF-12B579-A2A,
Evidently the –A1A, -A2A, AA, etc. on the end of the part number is a minor variant that did not change the operating specs. You should be able to ignore it and have everything work good.

I bookmarked this bad boy because it's all good stuff that I need as well. I am using an 86 5.0 in my Daddywagon project. So all of this applies to me as well. Good stuff and thank you!

Get a supercharger and get more money. There are some good deals out there but they get snagged up really dang quick because there are a lot more people out there that aspire to have big HP yet they suffer from skinny wallet syndrome. If I were you I'd resort to old school hot rodding tricks but that'd require you to be resourceful, have tools and skills, and not be afraid to take some risks. Is that you?

must use the almighty B Cam

5.0Droptop said:

must use the almighty B Cam

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No, no, no! He does not want to split his block

p.s. Why are you so special and I'm not?

FoxMustangLvr said:

No, no, no! He does not want to split his block

p.s. Why are you so special and I'm not?

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What you talking about.

5.0Droptop said:

What you talking about.

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You're "i'm special" banner below your CT

FoxMustangLvr said:

You're "i'm special" banner below your CT

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I see no banner

Look down .IF U can LOL

5.0Droptop said:

I see no banner

Click to expand...

FoxMustangLvr said:

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I was messing with you. I mentioned to @Noobz347 that i was special and boom.

5.0Droptop said:

I was messing with you. I mentioned to @Noobz347 that i was special and boom.

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Ha! I'm going to have my mom get a hold of him ASAP.

5.0Droptop said:

must use the almighty B Cam

Click to expand...

FoxMustangLvr said:

Ha! I'm going to have my mom get a hold of him ASAP.

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He likes dudes better