I had never done this before and as of this summer have done it 3 times.
I had to do it on the ground in my garage... no car lift.
It's not near as bad to just change the converter as it is to take the tranny out and transport it to a shop for rebuild.
Sounds crazy, but basically all you are doing is lowering it with your jack and swapping the converter and raising it back up. Getting that heavy ****** off the jack and out from under the car then back again is a PITA.
Suggestions... figure how much fluid you think you'll need, then buy 2 more quarts. On a fresh rebuild with new converter mine held 14 quarts.... plus the modifier.
When we just swapped converters, we didn't drain the tranny. If you can keep the tranny fairly level you can save a lot of fluid. Of course this was because the car only had 1,000 miles on the fluid we were losing. So it depends on how long it's been in your car, but you might consider just changing it all while you are at it.
For us the exhaust was the roughest part. Broke a collector bolt. Also watch the tranny lines that go to your radiator. After doing it 3 times, it put pressure on the radiator joint and it now has a slow leak. (Putting a summit in it this winter).
Try to put half to 3/4 of a quart in the converter before you put it in the tranny. If you roll it around enough it'll hold it. Just makes it that much heavier to put in though.
OH, and #1 thing to remember... when you get the converter out.... measure the bolt pattern and compare it to the new one. I got a 4.6 converter (bolt pattern if off like 1/4 inch) and we wasted fluid in the new converter, and a lot of time and effort trying to bolt that SOB up only to take it back out and put the stock one back in it.
#2 thing to remember.... make TRIPLE sure your tranmission harness is out of the way. When I first bought the car, the guys who put the shift kit in tried to use the factory holes and grommets for the harness. They were wore some and the harness came out after driving it for 6 months. I started popping fuses for no apparent reason. Didn't even know it was tranny related til I tracked down every possible problem. Found out the harness had fallen onto the exhaust under the car where you couldn't really see it, and the O/D wire had shorted out.
The harness is plenty long, so route it somewhere out of the way.
