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Do I need an intercooler?? pingingggggg

  • Thread starter Thread starter UnderPressureGT
  • Start date Start date Oct 1, 2005
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willys1

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Dec 2, 2003
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#41
  • Oct 2, 2005
  • #41
Hats off to ya Joe,this is the best thread Ive seen you make,very informative I was under the impression that you needed a cooler for anything over 8lbs. of boost!!
 

UnderPressureGT

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#42
  • Oct 2, 2005
  • #42
willys1 said:
Hats off to ya Joe,this is the best thread Ive seen you make,very informative I was under the impression that you needed a cooler for anything over 8lbs. of boost!!
Click to expand...


I was just under the impression that you need a timing retard after 8 pounds of boost.... i never thought of a cooler unless i was seriously spinning this s trim high... but with a 3.33 8 inch combo makin 10 pounds?? i never woulda known...
 

willys1

Active Member
Dec 2, 2003
1,004
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New Jersey
Oct 2, 2005
#43
  • Oct 2, 2005
  • #43
UnderPressureGT said:
I was just under the impression that you need a timing retard after 8 pounds of boost.... i never thought of a cooler unless i was seriously spinning this s trim high... but with a 3.33 8 inch combo makin 10 pounds?? i never woulda known...
Click to expand...
You must have a few thousand on the motor by now,make a decision "soon" before its too late.What way r u gonna go??
 

UnderPressureGT

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#44
  • Oct 2, 2005
  • #44
PoopDawg said:
You people are telling him to get an injection kit to FIX his DETONATION problem! That's just plain stupid. FIX the problem FIRST... then if you want more power... inject it! Any of these manufactures will tell you these kits are NOT for fixing a detonation problem. They are to allow you to run less fuel and more timing to make MORE power.
Click to expand...

Can you just explain why it wont work rather then tell me that it just wont work???

If you think about it... my air fuel is on the money right up to redline sooo obviously we know that im not running lean... and that its only pinging when my blower gets hotttt.. soo that tells up that my discharge is too hott right???

What does methanol do.. Correct me if im wrong, but doesnt it severely lower discharge temp and upps the octane so that you CANNN run more timing without detonation FOR MORE POWER...... Now if its used in my setup, wouldnt it up the octane and drop the temp of my discharge soo that it fixes the problem????? i dont understand why it wouldnt work.. im not takeing advantage of what its used for, but i believe that it could fix the problem..
 

88_GT_5_oh

Sportin' a turbo 5.0 in Canadistan
Jul 4, 2004
1
0
1
WPG/MB/CA
Oct 2, 2005
#45
  • Oct 2, 2005
  • #45
UnderPressureGT said:
Can you just explain why it wont work rather then tell me that it just wont work???

If you think about it... my air fuel is on the money right up to redline sooo obviously we know that im not running lean... and that its only pinging when my blower gets hotttt.. soo that tells up that my discharge is too hott right???

What does methanol do.. Correct me if im wrong, but doesnt it severely lower discharge temp and upps the octane so that you CANNN run more timing without detonation FOR MORE POWER...... Now if its used in my setup, wouldnt it up the octane and drop the temp of my discharge soo that it fixes the problem????? i dont understand why it wouldnt work.. im not takeing advantage of what its used for, but i believe that it could fix the problem..
Click to expand...


your right in your thinking man. if it is not doing this not on the dyno but when driving then something is heating up. the way i see it is on the dyno with the hood open and a fan blowing it is helping to cool but on the street your hood is closed and everything is warming up. makes sence to me, cool that charge and you should be good to go, thats what i the wather/meth does, the extra power is a bi-product


good luck to ya man, that 500+ RWHP sounds like fun
 

UnderPressureGT

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#46
  • Oct 2, 2005
  • #46
88_GT_5_oh said:
your right in your thinking man. if it is not doing this not on the dyno but when driving then something is heating up. the way i see it is on the dyno with the hood open and a fan blowing it is helping to cool but on the street your hood is closed and everything is warming up. makes sence to me, cool that charge and you should be good to go, thats what i the wather/meth does, the extra power is a bi-product


good luck to ya man, that 500+ RWHP sounds like fun
Click to expand...

thanks

Readin vortechs website... The efficient impellor speed is 45000 while the max being 50000...... with my combo, i am putting out 48000 at 5800rpms.... that sure has to be heating the blower up.. I dont uunderstand... 10 pounds of boost on an S trim being the max?? that dont seem right...
 

willys1

Active Member
Dec 2, 2003
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Oct 2, 2005
#47
  • Oct 2, 2005
  • #47
UnderPressureGT said:
thanks

Readin vortechs website... The efficient impellor speed is 45000 while the max being 50000...... with my combo, i am putting out 48000 at 5800rpms.... that sure has to be heating the blower up.. I dont uunderstand... 10 pounds of boost on an S trim being the max?? that dont seem right...
Click to expand...
Did you ask Mike?
 

UnderPressureGT

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#48
  • Oct 2, 2005
  • #48
willys1 said:
Did you ask Mike?
Click to expand...

nope.... i used the calculator on vortechs website to come up with the speed im making and used the impellor map to find out the absolute max rpm to pin it..... put it this way.. if i take the car to 6000 rpm, i am right there. at the absolute max... It dont seem much efficient at all.

I havent talked to mike in a while actually.. he really dont come here much..
 
M

mooktank

New Member
Jul 7, 2004
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Oct 2, 2005
#49
  • Oct 2, 2005
  • #49
Ditch the chip, Get a PMS. you could make an intercooler setup for probably 400 bucks. Do it up man. PS while youre at it go turbo.
 
S

Speeds8erM-1

Founding Member
Sep 6, 2000
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Pensacola Florida
Oct 3, 2005
#50
  • Oct 3, 2005
  • #50
Ummm, methanol WILL fix the detonation problem, as would an intercooler. Look at it this way, if he had a tune for the methanol, it wouldnt really be a good tune for n/a, it would detonate. His current tune needs a cooler of some sort after the blower gets hot.

Does the car have a wideband?
 

UnderPressureGT

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#51
  • Oct 3, 2005
  • #51
nah no wideband...
 

Michael Yount

Mustang Master
Apr 10, 2002
9,039
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79
Charlotte, NC
Oct 3, 2005
#52
  • Oct 3, 2005
  • #52
Underpressure - what kind of block are you running?
 

UnderPressureGT

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#53
  • Oct 3, 2005
  • #53
Michael Yount said:
Underpressure - what kind of block are you running?
Click to expand...

It's just a stock block bored 30 over, bought at downs ford...... thats exactly why i dont care about losing power by just putting a methanol kit on without leaning it out....
 

willys1

Active Member
Dec 2, 2003
1,004
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Oct 3, 2005
#54
  • Oct 3, 2005
  • #54
Michael Yount said:
Underpressure - what kind of block are you running?
Click to expand...
stock!!
 

Michael Yount

Mustang Master
Apr 10, 2002
9,039
6
79
Charlotte, NC
Oct 3, 2005
#55
  • Oct 3, 2005
  • #55
I've seen stock blocks that had long-term detonation issues (months) break the block down at 250-300 rwhp. Be careful -- I'd say you have a real time bomb there.
 

UnderPressureGT

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Dec 31, 2002
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#56
  • Oct 3, 2005
  • #56
Michael Yount said:
I've seen stock blocks that had long-term detonation issues (months) break the block down at 250-300 rwhp. Be careful -- I'd say you have a real time bomb there.
Click to expand...

Does this soung logical to you??

Im talking to daggar online, and he told me the first and prob only thing i should do is drop my boost with the next size blower pulley which is a 3.60 .. itll drop it 2 pounds and i will be spinning the blower at 44000 rpm, given that its being spun at 48000 now and 45000 being the max efficient boost and 50000 being that max able to spin my blower.... will that cut down intake temps to where i would need nothing???? if i did that, to be honest, i wouldnt wanna drop lower then 475 to the wheels... Im soo used to the power and its something thats incredible.... yesterday i almost murdered myself.. 3rd gear held at 3000 and then STOMP.... lifts the front up and spins all through 4th.... ide hateeee to lose that when im used to it alredy ya know?
 

Michael Yount

Mustang Master
Apr 10, 2002
9,039
6
79
Charlotte, NC
Oct 3, 2005
#57
  • Oct 3, 2005
  • #57
Daggar knows his stuff - I'd say it's worth a try. But they ought to be able to tune that out by adding fuel and pulling timing under certain conditions.

I predict you're gonna lose the power anyway -- that stock block is eventually gonna pull a Paris Hilton on you.
 
D

Daggar

New Member
Jul 19, 2004
3,902
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Oct 3, 2005
#58
  • Oct 3, 2005
  • #58
Heya Joe,

Lemme review what's in your thread so far:

On the dyno you're able to pull all the way to redline with your combo with no trouble but on the street you're running into pinging problems towards the top of your RPM range. In other words: Once everything is good and heat soaked then here comes the "ping ping ping". The long and short of it is that your intake air tempurature charge is too high. You're able to get away with it on the dyno with a cool down period between pulls and your tuner seems to be tuning you right to the ragged edge.

There are options for bringing your blower discharge tempurature and thus your intake tempurature down to a streetable levels.

In no particular order:

Intercooling: Using Vortec's air to water intercooler will certianly bring those temps down. It's what it's designed to do. The cost will be in your wallet and in the amount of boost that actually makes it to the intake. Expect to see a drop of 2 or 3 lbs of boost as a result of using an intercooler. If you're already at the upper limit of your blower's efficiency, then spinning the blower faster to make up for decrease is not an option.

Water/Methanol: This will also bring down your blower discharge tempuratures and thus your intake tempuratures. Done correctly, this has the portential of being a relatively inexpensinve solution to your problem (vs. an intercooler). Constant vigilance is require to ensure that this system is always working and kept filled. If your tuner has tune your combination to rely on this system then just a short period of time without it could spell the end your motor. You must tune the combination for use with the mixture you plan to use every day. There are several options when consdiering the solution you plan to inject. Straight water is great but cold weather is around the corner and straight water in the reservoir isn't much of an option for liquid with the potential to freeze.

DROP THE BOOST!: You're putting down 512 RWHP out a stock 2 bolt Ford power plant. Depending on the abdiatic effeciency of the blower, each lb of boost can be worth between 30 and 60 degrees in blower air discharge tempuratures. Dropping the boost will kill two birds with one stone. It will decrease your total intake tempurature AND bring your entire combination a hair closer to something more tolerable by the anemic stock engine block. Go fast goodies are great! They aren't worth a hill of beans when the block splits down the middle though. It's true that poor tuning and detonation is the number one killer of an engine block, but it's also true that sheer torsional force applied to the block in excess of what it's cabable of handling will also tear it up just the same. Cost for this mod??? Cheapest of all the above. You may end up loosing a bit of HP but you'd also loose at least some with the other options as well. Since you're at the peak of your blower's efficiency, turning up the boost to make up the loss from an intercooler is not an option.

One other thing that's worth mentioning is that if you're spinning that blower above what the manufacturer rates it for abdiatic efficiency then that 30 to 60 degrees per lb o fboost I mentioned above wil actually be HIGHER!

One other thing worthy of note is that you meantioned to me that your pinging problems are at or around 5000 RPM. Dropping to the boost a hair by going to the smaller pulley may not cost you what you think it will in terms of HP. Instead, it may allow you pull all the way to redline and just move that power you like so much a hair further up the the RPM range.

Have I left anything out?
 

UnderPressureGT

New Member
Dec 31, 2002
2,285
0
0
TR- Jersey Shore
Oct 3, 2005
#59
  • Oct 3, 2005
  • #59
Daggar said:
Heya Joe,

Lemme review what's in your thread so far:

On the dyno you're able to pull all the way to redline with your combo with no trouble but on the street you're running into pinging problems towards the top of your RPM range. In other words: Once everything is good and heat soaked then here comes the "ping ping ping". The long and short of it is that your intake air tempurature charge is too high. You're able to get away with it on the dyno with a cool down period between pulls and your tuner seems to be tuning you right to the ragged edge.

There are options for bringing your blower discharge tempurature and thus your intake tempurature down to a streetable levels.

In no particular order:

Intercooling: Using Vortec's air to water intercooler will certianly bring those temps down. It's what it's designed to do. The cost will be in your wallet and in the amount of boost that actually makes it to the intake. Expect to see a drop of 2 or 3 lbs of boost as a result of using an intercooler. If you're already at the upper limit of your blower's efficiency, then spinning the blower faster to make up for decrease is not an option.

Water/Methanol: This will also bring down your blower discharge tempuratures and thus your intake tempuratures. Done correctly, this has the portential of being a relatively inexpensinve solution to your problem (vs. an intercooler). Constant vigilance is require to ensure that this system is always working and kept filled. If your tuner has tune your combination to rely on this system then just a short period of time without it could spell the end your motor. You must tune the combination for use with the mixture you plan to use every day. There are several options when consdiering the solution you plan to inject. Straight water is great but cold weather is around the corner and straight water in the reservoir isn't much of an option for liquid with the potential to freeze.

DROP THE BOOST!: You're putting down 512 RWHP out a stock 2 bolt Ford power plant. Depending on the abdiatic effeciency of the blower, each lb of boost can be worth between 30 and 60 degrees in blower air discharge tempuratures. Dropping the boost will kill two birds with one stone. It will decrease your total intake tempurature AND bring your entire combination a hair closer to something more tolerable by the anemic stock engine block. Go fast goodies are great! They aren't worth a hill of beans when the block splits down the middle though. It's true that poor tuning and detonation is the number one killer of an engine block, but it's also true that sheer torsional force applied to the block in excess of what it's cabable of handling will also tear it up just the same. Cost for this mod??? Cheapest of all the above. You may end up loosing a bit of HP but you'd also loose at least some with the other options as well. Since you're at the peak of your blower's efficiency, turning up the boost to make up the loss from an intercooler is not an option.

One other thing that's worth mentioning is that if you're spinning that blower above what the manufacturer rates it for abdiatic efficiency then that 30 to 60 degrees per lb o fboost I mentioned above wil actually be HIGHER!

One other thing worthy of note is that you meantioned to me that your pinging problems are at or around 5000 RPM. Dropping to the boost a hair by going to the smaller pulley may not cost you what you think it will in terms of HP. Instead, it may allow you pull all the way to redline and just move that power you like so much a hair further up the the RPM range.

Have I left anything out?
Click to expand...


Holy hell i think you covered it all.. I have the bigger blower pulley... Itll drop it down to 44000 rpm which is 1000 under the max EFFICIENCY..... soo that said, i can prob make almost as much as i did with the more boost just by lessing the boost and lessening the intake temp??

i get outta class at 12... ill swing by downs and see if they have a belt.... ill try that first and see how all else goes..
 
D

Daggar

New Member
Jul 19, 2004
3,902
5
0
Oct 3, 2005
#60
  • Oct 3, 2005
  • #60
It appears that DID leave something out.

On AIM you asked me:

just by droping the boost would that lower intake temps to the point where ide be making just as much POWER with less boost?
Click to expand...

To a point. Lower intake temps means there's room to run a bit more timing (which seems to be your limiting factor at this point). A slightly more agressive timing curve will offset some of the reduction in boost. Your tuner needs to be mindful of street vs. dyno pulls though. What's safe for the dyno with a cool down between runs will not be the same for running ont he street with everything heat soaked from normal operation. Pulling 1 to 2 degrees off of the boosted portion of your power band for use on the street is certainly in your favor. Once again, tuning to the ragged edge with a cool down between runs is not what you're looking for on a streetable tune.
 
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