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Engine EGR spacer tubes has pin holes?

  • Thread starter Thread starter 91GTstroked
  • Start date Start date Nov 18, 2024

91GTstroked

15 Year Member
Jun 14, 2007
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Nov 18, 2024
#1
  • Nov 18, 2024
  • #1
Hey everyone,

I'm gathering parts and will be sending them off to my powder coater next month. My question is, will these two pin holes leak past the hose? Is there a fix, like JB weld?

Thanks
 

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Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,260
17,945
224
Massachusetts
Nov 18, 2024
#2
  • Nov 18, 2024
  • #2
You could always pull the tubes out, drill/tap for 1/8" or 1/4" NPT and install a hose barb.

Is that a stock EGR spacer? I would think those are readily available to just go and get another one. I wouldn't even spend time trying to repair that one
 
Reactions: General karthief

91GTstroked

15 Year Member
Jun 14, 2007
504
282
93
Nov 18, 2024
#3
  • Nov 18, 2024
  • #3
Mustang5L5 said:
You could always pull the tubes out, drill/tap for 1/8" or 1/4" NPT and install a hose barb.

Is that a stock EGR spacer? I would think those are readily available to just go and get another one. I wouldn't even spend time trying to repair that one
Click to expand...
Yes it's a stock one....and I just bought it.
 

rednotch

I'd like to remain having one chocolate starfish
Founding Member
Aug 14, 2000
1,387
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south jersey
Nov 18, 2024
#4
  • Nov 18, 2024
  • #4
Press in a new nipple if you want to, as long as hose has area to clamp on I would just cut them back and flare the end..
 
Reactions: General karthief and 91GTstroked

nickyb

I gotta say i never painted my nuts, Never Ever
15 Year Member
Apr 3, 2009
2,979
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nevada
Nov 18, 2024
#5
  • Nov 18, 2024
  • #5
Bypass them altogether
 

Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,260
17,945
224
Massachusetts
Nov 19, 2024
#6
  • Nov 19, 2024
  • #6
Put the hose clamp as close to the spacer on the part of the nipple that still seems robust and it will likely be fine. I'd be tempted to put a little JB weld on the pinholes and sand it smooth. Always a risk of pieces breaking off and entering the cooling system but i think the risk is low.
 
Reactions: 91GTstroked

Noobz347

Stangnet Facilities Maint Tech... Er... Janitor
Admin Dude
Jan 4, 1985
43,126
21,292
234
Box behind Walmart
Nov 19, 2024
#7
  • Nov 19, 2024
  • #7
Insert a drinking straw into the tube before applying the JB Weld. Remove it before it cures.


If you live in Cali they're illegal so, use a syringe.
 
Reactions: 91GTstroked, gkomo and rednotch

rednotch

I'd like to remain having one chocolate starfish
Founding Member
Aug 14, 2000
1,387
621
143
south jersey
Nov 19, 2024
#8
  • Nov 19, 2024
  • #8
Been a while since I had a stock one, but remember boring 1 over size for a 65mm opening and holy that casting had voids in it. Still thinking cutting it back and just flaring it is easiest don't even really need to flare it, there press fit so a little heat and they should come out, new barb , press in or tap it and run a brass barb. Honestly haven't run colant in a spacer for years but understand if your going for stock look. I just don't like JB weld near coolant lol too many flash backs of being young and and patching up beaters with hack fixes. though it did last moat a winter on my K car beater when I was a teenager until the radiator blew up in a snow storm
 
Reactions: 91GTstroked

91GTstroked

15 Year Member
Jun 14, 2007
504
282
93
Nov 19, 2024
#9
  • Nov 19, 2024
  • #9
How hard are those tubes to remove? I have another EGR spacer that's great up, but the EGR tubes are in better condition.
 

rednotch

I'd like to remain having one chocolate starfish
Founding Member
Aug 14, 2000
1,387
621
143
south jersey
Nov 19, 2024
#10
  • Nov 19, 2024
  • #10
Heat and vise grips twisting it pretty much... Do the one with good nipples first, cast aluminum gets crack happy if get too aggressive with heat
 
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