maybe the rack just wasn't broken in
Here's something from the TCP website - I have Steeroids of course but it's related. I should lift the front of the car and see if it's notchy then. It does seem to have become less noticeable, but I might just be used to it. The rack itself could just not be broken in yet.
(brings old thread back from the dead)
"Rack & Pinion - Poor 'return to center'
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Indicates lack of centering force or excessive friction preventing the steering from self centering at driving speeds.
Possible Issues:
Rack not 'broken in'
Complete first 1,000 miles of street driving and return to center should improve.
Pinion adjustment too tight
With front wheels raised off ground, check for 'notchy' feeling in steering. Steering should feel smooth and have zero to 1/8" of play at the steering wheel.
If 'notchy' or play is more than 1/8" the pinion set screw will need to be adjusted.
Loosen large lock nut (15/16" hex) surrounding set screw (5/16" allen) at bottom of pinion housing.
The set screw should be tightened while the steering wheel is rocked back and forth until it is seated then backed off 1/4 turn. Fine adjustments may need to be made from this base point.
Tighten lock nut while holding set screw to prevent it from tightening further.
Not enough caster in alignment
Adding another 1-1/2 to 2 degrees of caster to the alignment will help the return to center.
Caster can be added by shortening the strut rod or by adjusting the upper control arm to move the top of the spindle rearward.
Use the same alignment method for both sides of the vehicle.
Be sure to tighten jam nuts after adjustments have been completed."