Hello everybody! I am in need of some help! I have a 1992 lx (2.3) And I have some serious wiring issues. When I activate the headlights or running lights in my car my Horn,Wiper blades and all of my electrical gauges (gas,temp etc) Wont work. we have replaced the multi-function switch, dash cluster cluster chip-set and we cant trace the problem! All of the grounds seem to be in order and same with fuses. Any help is appreciated!!
Headlight Switch Stops Wipers From Operating?
- Thread starter Warhorse72
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You probably have a fuse link going bad or a bad solder joint where the fuse link connects to the wiring that feeds the fuse panel.
Fuse links come with a current rating just like fuses. A clue as to what current they are designed for is to look at the size wire they protect.
Choose the fuse according to the wire size.
Wire size current table:
18 gauge wire = 5-8 amps
16 gauge wire = 10-12 amps
14 gauge wire = 15-17 amps
12 gauge wire = 20-25 amps
10 gauge wire = 30-40 amps
8 gauge wire = 50-60 amps.
Keep in mind that the wire size in the chart is for the circuit itself, not the size of the fuse link. The packages of fuse link repair material you can get at the auto parts stores also will have a current rating on them.
Fuse link material is available at most good auto parts stores. There may even be a fuse link already made up specifically for your car. Just be sure to solder the connection and cover it with heat shrink tubing.
Heat shrink tubing is available at Radio Shack or other electronics supply stores.
See the video below for help on soldering and heat shrinking wiring. There is a lot of useful help and hints if you don’t do automotive electrical work all the time.
View: http://youtu.be/uaYdCRjDr4A
Here's a way to check voltage drops across fuse links and connections...
Voltage drop testing of connections and grounds.
Use a Digital Volt Meter (DVM) to measure the voltage drop across a connection or wire. Adding length to the test leads may be required, and does not affect the accuracy of the test. Use 16-18 gauge wire for the test leads if you have to lengthen them.
Voltage drop increases with the increase of current in a circuit and it also increases with heat. Put a maximum current load on a bad wire or connection and it gets hot and drops more voltage across the wire or connection. As it heats up, resistance increases which makes more heat. Round and round you go in a vicious circle until something catches fire or fails.
Voltage drop testing must be done while the usual load is on the circuit. If it is a starter, it has to be tested while cranking the starter. If it is lights, A/C or fan, they must be turned on high while testing. Fail to do this and you will not get accurate results
1.) Most grounds use the negative battery post as their starting point. Keep this in mind when checking grounds.
2.) The voltage will be small if the ground is good: less voltage drop = better connection.
3.) Be sure that the power to the circuit is on, and the circuit is being used in its normal manner. For instance, if it is a light circuit, the lights on that circuit should be powered on.
4.) To measure grounds, place one DVM lead on the battery negative post and the other on the wire or connector that goes to ground.
5.) 5.) Voltage drops should not exceed the following:
200 mV Wire or cable
300 mV Switch
100 mV Ground
0 mV to <50 mV Sensor Connections (sensors are low voltage devices and small drops can have a large effect on the devices dependent on sensor accuracy)
0.0V Connections
A voltage drop lower that spec is always acceptable.
6.)
See http://assets.fluke.com/appnotes/automotive/beatbook.pdf for help for help troubleshooting voltage drops across connections and components. .
Fuse links come with a current rating just like fuses. A clue as to what current they are designed for is to look at the size wire they protect.
Choose the fuse according to the wire size.
Wire size current table:
18 gauge wire = 5-8 amps
16 gauge wire = 10-12 amps
14 gauge wire = 15-17 amps
12 gauge wire = 20-25 amps
10 gauge wire = 30-40 amps
8 gauge wire = 50-60 amps.
Keep in mind that the wire size in the chart is for the circuit itself, not the size of the fuse link. The packages of fuse link repair material you can get at the auto parts stores also will have a current rating on them.
Fuse link material is available at most good auto parts stores. There may even be a fuse link already made up specifically for your car. Just be sure to solder the connection and cover it with heat shrink tubing.
Heat shrink tubing is available at Radio Shack or other electronics supply stores.
See the video below for help on soldering and heat shrinking wiring. There is a lot of useful help and hints if you don’t do automotive electrical work all the time.
View: http://youtu.be/uaYdCRjDr4A
Here's a way to check voltage drops across fuse links and connections...
Voltage drop testing of connections and grounds.
Use a Digital Volt Meter (DVM) to measure the voltage drop across a connection or wire. Adding length to the test leads may be required, and does not affect the accuracy of the test. Use 16-18 gauge wire for the test leads if you have to lengthen them.
Voltage drop increases with the increase of current in a circuit and it also increases with heat. Put a maximum current load on a bad wire or connection and it gets hot and drops more voltage across the wire or connection. As it heats up, resistance increases which makes more heat. Round and round you go in a vicious circle until something catches fire or fails.
Voltage drop testing must be done while the usual load is on the circuit. If it is a starter, it has to be tested while cranking the starter. If it is lights, A/C or fan, they must be turned on high while testing. Fail to do this and you will not get accurate results
1.) Most grounds use the negative battery post as their starting point. Keep this in mind when checking grounds.
2.) The voltage will be small if the ground is good: less voltage drop = better connection.
3.) Be sure that the power to the circuit is on, and the circuit is being used in its normal manner. For instance, if it is a light circuit, the lights on that circuit should be powered on.
4.) To measure grounds, place one DVM lead on the battery negative post and the other on the wire or connector that goes to ground.
5.) 5.) Voltage drops should not exceed the following:
200 mV Wire or cable
300 mV Switch
100 mV Ground
0 mV to <50 mV Sensor Connections (sensors are low voltage devices and small drops can have a large effect on the devices dependent on sensor accuracy)
0.0V Connections
A voltage drop lower that spec is always acceptable.
6.)
See http://assets.fluke.com/appnotes/automotive/beatbook.pdf for help for help troubleshooting voltage drops across connections and components. .
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You probably have a fuse link going bad or a bad solder joint where the fuse link connects to the wiring that feeds the fuse panel.
Fuse links come with a current rating just like fuses. A clue as to what current they are designed for is to look at the size wire they protect.
Choose the fuse according to the wire size.
Wire size current table:
18 gauge wire = 5-8 amps
16 gauge wire = 10-12 amps
14 gauge wire = 15-17 amps
12 gauge wire = 20-25 amps
10 gauge wire = 30-40 amps
8 gauge wire = 50-60 amps.
Keep in mind that the wire size in the chart is for the circuit itself, not the size of the fuse link. The packages of fuse link repair material you can get at the auto parts stores also will have a current rating on them.
Fuse link material is available at most good auto parts stores. There may even be a fuse link already made up specifically for your car. Just be sure to solder the connection and cover it with heat shrink tubing.
Heat shrink tubing is available at Radio Shack or other electronics supply stores.
See the video below for help on soldering and heat shrinking wiring. There is a lot of useful help and hints if you don’t do automotive electrical work all the time.
View: http://youtu.be/uaYdCRjDr4A
Here's a way to check voltage drops across fuse links and connections...
Voltage drop testing of connections and grounds.
Use a Digital Volt Meter (DVM) to measure the voltage drop across a connection or wire. Adding length to the test leads may be required, and does not affect the accuracy of the test. Use 16-18 gauge wire for the test leads if you have to lengthen them.
Voltage drop increases with the increase of current in a circuit and it also increases with heat. Put a maximum current load on a bad wire or connection and it gets hot and drops more voltage across the wire or connection. As it heats up, resistance increases which makes more heat. Round and round you go in a vicious circle until something catches fire or fails.
Voltage drop testing must be done while the usual load is on the circuit. If it is a starter, it has to be tested while cranking the starter. If it is lights, A/C or fan, they must be turned on high while testing. Fail to do this and you will not get accurate results
1.) Most grounds use the negative battery post as their starting point. Keep this in mind when checking grounds.
2.) The voltage will be small if the ground is good: less voltage drop = better connection.
3.) Be sure that the power to the circuit is on, and the circuit is being used in its normal manner. For instance, if it is a light circuit, the lights on that circuit should be powered on.
4.) To measure grounds, place one DVM lead on the battery negative post and the other on the wire or connector that goes to ground.
5.) 5.) Voltage drops should not exceed the following:
200 mV Wire or cable
300 mV Switch
100 mV Ground
0 mV to <50 mV Sensor Connections (sensors are low voltage devices and small drops can have a large effect on the devices dependent on sensor accuracy)
0.0V Connections
A voltage drop lower that spec is always acceptable.
6.)
See http://assets.fluke.com/appnotes/automotive/beatbook.pdf for help for help troubleshooting voltage drops across connections and components. .
That did it! You saved me alot of headache
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