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is there no answer to my dilemma?!?

  • Thread starter Thread starter foxbodymike87
  • Start date Start date Oct 25, 2011
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foxbodymike87

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#1
  • Oct 25, 2011
  • #1
my 87 have been giving me starting problems but since then have gotten fixed. But now it will start right up first try then if you try it again its dead as a fart. Ive had 3 ASE certified techs look at it and there is NO draw and the battery reads 12.6 volts. it has a new high torque mini starter, new battery and new battery cables. I dont know what the hell is wrong with it..
 

foxbodymike87

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#2
  • Oct 25, 2011
  • #2
and it has a new TPS. Also 2 of the 3 techs are Ford experts.
 

HISSIN50

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#3
  • Oct 25, 2011
  • #3
There's probably an issue in the interlock circuit. When it won't do anything, put a test light on the S-terminal on the solenoid and see if it shows 12V while cranking. If not, check the clutch switch or NSS for In/Out cranking power.

Good luck.
 

foxbodymike87

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#4
  • Oct 25, 2011
  • #4
i got 12 volts on the solenoid
 

jrichker

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#5
  • Oct 25, 2011
  • #5
No Crank checklist for 5.0 Mustangs

Revised 05-Oct-2010 to update Fluke references.

No crank. slow crank and stuck starter solenoid problems have the same root causes – low battery voltage and poor connections. For that reason, they are grouped together.
Use the same initial group of tests to find the root cause of both no crank and stuck solenoid problems.

Since some of the tests will bypass the safety interlocks, make sure that the car is in neutral and the parking brake is set. Becoming a pancake isn’t part of the repair process…


1.) Will the car start if it is jumped? Then clean battery terminals and check battery for low charge and dead cells. A good battery will measure 12-13 volts at full charge with the ignition switch in the Run position but without the engine running.
A voltmeter placed across the battery terminals should show a minimum of 9.5-10 volts when the ignition switch is turned to the Start position and the starter engages or tries to engage. Less than this will result in a clicking solenoid, or slow cranking (if it cranks at all) or a starter solenoid that sticks and welds the contacts together.

Most auto parts stores will check your battery for free. It does not have to be installed in the car to have it checked; you can carry it with you to the auto parts store.

The battery posts and inside of the battery post terminals should be scraped clean with a knife or battery post cleaner tool. This little trick will fix a surprising number of no start problems.

The clamp on with 2 bolts battery terminal ends are a know problem causer. Any place you see green on a copper wire is corrosion. Corrosion gets in the clamped joint and works its way up the wire under the insulation. Corroded connections do not conduct electricity well. Avoid them like the plague...

If the starter solenoid welds the contacts, then the starter will attempt to run anytime there is power in the battery. The cables and solenoid will get very hot, and may even start smoking. The temporary fix for a welded starter solenoid is to disconnect the battery and smack the back of the solenoid housing a sharp blow with a hammer. This may cause the contacts to unstick and work normally for a while.

A voltmeter is handy if you are familiar with how to use it to find bad connections. Measure the voltage drop across a connection while trying to start the car: more than .5 volts across a connection indicates a problem. The voltage drop tests need to be done while cranking the engine. It's the current flowing through a connection or wire that causes the voltage drop.

See http://assets.fluke.com/appnotes/automotive/beatbook.pdf for help for help troubleshooting voltage drops across connections and components. .



2.) Check the battery to engine block ground down near the oil filter, and the ground behind the engine to the firewall. All grounds should be clean and shiny. Use some sandpaper to clean them up.

3.) Jump the big terminals on the starter solenoid next to the battery with a screwdriver - watch out for the sparks! If the engine cranks, the starter and power wiring is good. The starter relay is also known as a starter solenoid.

The rest of the tech note only concerns no crank problems. If your problem was a stuck solenoid, go back to step 1.

4.) Then pull the small push on connector (small red/blue wire) off the starter solenoid (Looks like it is stuck on a screw). Then jump between the screw and the terminal that is connected to the battery. If it cranks, the relay is good and your problem is in the rest of the circuit.

5.) Remember to check the ignition switch, neutral safety switch on auto trans and the clutch safety switch on manual trans cars. If they are good, then you have wiring problems.

Typical start circuit...
Diagram courtesy of Tmoss & Stang&2birds



6.) Pull the starter and take it to AutoZone or Pep Boys and have them test it. Starter fails test, then replace it. If you got this far, the starter is probably bad.


Starter solenoid wiring for 86-91 Mustang



Starter solenoid wiring 92-93 Mustang or earlier Mustang with upgraded high torque mini starter.


Electrical checks for the switches and starter solenoid

Remove the small red/blue wire from the starter solenoid. Use a screwdriver to bridge the connection from the battery positive connection on the starter solenoid to the small screw where the red/blue wire was connected. The starter should crank the engine. If it does not, the starter solenoid is defective.

If the starter does crank the engine, the problem is in the clutch safety circuit (5 speed) or Neutral Sense Switch (auto trans) or ignition switch.


Typical start circuit...
Diagram courtesy of Tmoss & Stang&2birds


You will need a voltmeter or test lamp for the rest of the checks. Connect one lead of the voltmeter or test lamp to ground. The other lead will connect to the item under test.
Look for 12 volts on the white/pink wire when the ignition switch is turned to the Start position. Check the ignition switch first.
No 12 volts, replace the ignition switch.

The next step will require you to push the clutch pedal to the floor (5 speed) or put the transmission in neutral (auto trans) while the ignition switch is turned to the Start position.
Good 12 volts, check the clutch safety switch (5 speed) or Neutral Sense Switch (auto trans) for good 12 volts on both sides of the switches. No 12 volts on both sides of the switch and the switches are defective or out of adjustment. Check the wiring for bad connections while you are at it.
 

foxbodymike87

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#6
  • Oct 25, 2011
  • #6
^ done all that
 

HISSIN50

"How long does it take to get help in here?
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Oct 26, 2011
#7
  • Oct 26, 2011
  • #7
Did you do all that while it was acting up? Tests are only valid while it will not crank.
 

foxbodymike87

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Oct 26, 2011
#8
  • Oct 26, 2011
  • #8
yup
 

HISSIN50

"How long does it take to get help in here?
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#9
  • Oct 26, 2011
  • #9
Then it kinda seems like you have an intermittently bad starter.

Do you have LT's?
 

foxbodymike87

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#10
  • Oct 26, 2011
  • #10
HISSIN50 said:
Then it kinda seems like you have an intermittently bad starter.

Do you have LT's?
Click to expand...

no, ive got un-equal lenth shorties. i got the mini starter thinking the old one was getting heat soaked.
 

jrichker

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  • Oct 26, 2011
  • #11
Is your mini starter wired like the first diagram or the second diagram I posted?
 

foxbodymike87

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#12
  • Oct 26, 2011
  • #12
jrichker said:
Is your mini starter wired like the first diagram or the second diagram I posted?
Click to expand...

2nd
 

v8stang289

15 Year Member
Apr 22, 2008
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Oct 26, 2011
#13
  • Oct 26, 2011
  • #13
Could the fender mounted solenoid be going bad? You said you've got 12v at the S terminal on the solenoid when the key is in the start position, but do you have 12v on the starter side of the solenoid when the key in the start position? If not it could be an intermittent solenoid or a solenoid that's not properly grounded. If you do have 12v on the starter side of the solenoid with the key in the start position, then the problem lies within the starter itself (connection/ engine ground/ starter or starter mounted solenoid)
 

HISSIN50

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#14
  • Oct 26, 2011
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Part of the checklist is to jump the [fender] solenoid's N.O. and Common legs. This circumvents the solenoid altogether. Since he said he did that and it still would not crank, the issue would have to lie past the fender solenoid (leaving the starter cable, interlock wire from the fender solenoid to the piggyback solenoid, piggyback solenoid, ground plane for the starter itself, etc).
 

foxbodymike87

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Jul 12, 2011
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#15
  • Oct 26, 2011
  • #15
im 98% certain that everything is grounded and wired right..one of ASE techs who has a fancy little foxbody has the same starter in his car that is in mine and he looked everything over and said it was good.
 

HISSIN50

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#16
  • Oct 26, 2011
  • #16
Was all of the testing noted in the checklist done at the piggyback solenoid (instead of the fender solenoid)?
 

foxbodymike87

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#17
  • Oct 26, 2011
  • #17
HISSIN50 said:
Was all of the testing noted in the checklist done at the piggyback solenoid (instead of the fender solenoid)?
Click to expand...

it was done on both solenoids.
 

HISSIN50

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Oct 27, 2011
#18
  • Oct 27, 2011
  • #18
Back to the starter itself (assuming it's grounded properly).
 

Doomstein

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Apr 17, 2005
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Oct 27, 2011
#19
  • Oct 27, 2011
  • #19
Clarification. So it's the starter not cranking, but the battery still has a charge, correct? Battery isn't dying after the first crank?
 

Doomstein

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Oct 27, 2011
#20
  • Oct 27, 2011
  • #20
Honestly though, it really does sound like a ground issue. Possibly the fender ground or the block to firewall ground strap. I had a block to firewall ground strap go out on me and it caused all kinds of starting issues. Even ended up glowing red and causing a fire. I'd check that too. Maybe replace it with a nice thick battery ground-type cable.
 
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