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Mustang5l5's Progress Thread - Archived Progress thread '08-'20.

  • Thread starter Thread starter Mustang5L5
  • Start date Start date Aug 2, 2008
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TOOLOW91

If you're the village idiot what's that make me?
20+ Year Stangneter
Nov 29, 1999
8,481
8,677
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S.I.NY
Feb 19, 2020
#2,021
  • Feb 19, 2020
  • #2,021
Mustang5L5 said:
The good side. The frame rail repair here should be minor. Two small bubbles but I want to see how weak they are and patch if needed.



This is the side I’m dreading though. Hard to see til I yank the MC out




Btw...where can I get these new?

Click to expand...
LMR does sell them
 

Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,179
17,881
224
Massachusetts
Feb 19, 2020
#2,022
  • Feb 19, 2020
  • #2,022
kiddiccarus said:
Taking good pictures of it all before disassembling is my go to move. Time is a factor in remembering where it all went and in what order it goes in to make it fit right. Keep up the good work.
Click to expand...

I took a ton of pics and emailed them to myself. I’ll toss then on my PC so I can zoom in. I do have a pretty good idea where most wires go. I’ve been staring at this bay for 20 years so there is a sense of familiarity with it.
 

BlakeusMaximus

Still got to try a little lube on my speedo head
5 Year Member
Jul 12, 2017
2,474
1,348
173
Feb 19, 2020
#2,023
  • Feb 19, 2020
  • #2,023
Nice Mike. Looking forward to your progress on this part.
 

Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,179
17,881
224
Massachusetts
Feb 19, 2020
#2,024
  • Feb 19, 2020
  • #2,024
TOOLOW91 said:
LMR does sell them
Click to expand...

Thanks. Found them

 
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a91what

SendMeUrDataLog
10 Year Member
Apr 6, 2011
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Hillsborough county
Feb 19, 2020
#2,025
  • Feb 19, 2020
  • #2,025
If you forget where something goes just hit me up... I have had the harness out and modified so many times.....
 
Reactions: Mustang5L5

TOOLOW91

If you're the village idiot what's that make me?
20+ Year Stangneter
Nov 29, 1999
8,481
8,677
234
S.I.NY
Feb 19, 2020
#2,026
  • Feb 19, 2020
  • #2,026
I can help too if anything If you’re unsure ! lord knows I have had the engine out 100000 times already On mine
 
Last edited: Feb 19, 2020

General karthief

wonder how much it would cost to ship you a pair
5 Year Member
Aug 25, 2016
27,846
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polk county florida
Feb 20, 2020
#2,027
  • Feb 20, 2020
  • #2,027
I'm useless
Unless you need a 'dump truck'
 
F

fox racer v2

Active Member
Jun 2, 2019
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Feb 23, 2020
#2,028
  • Feb 23, 2020
  • #2,028
I came into an explorer setup basically for free - had some q’s on the upper if you by chance knew (didn’t see it explicitly in this thread, but judging by your work I think you’ll have done similar). Did you tap the vacuum ports by chance? If so:

Two not on the inlet plenum: Leave the T-fitting (1) as is, plug the opposite 90* elbow (2) but not sure on thread/plug size.

Four on the inlet plenum: leave the large one that goes to the “T” fitting alone (3). Tap the other large one (4) for the fox vacuum tree but not sure on thread size. The two small ones for the carbon canister (5) and unused for mass air (6) should have a nipple and plug respectively, but again not sure on size.

I’m much more familiar on what needs to be done for the lower intake, but unfortunately the lower I received is non-EGR so will probably move it and buy a ported EGR version.

thanks for the help if you know, apologies for hijacking the thread otherwise.
 

Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,179
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Massachusetts
Feb 23, 2020
#2,029
  • Feb 23, 2020
  • #2,029
I basically ripped out all the explorer vac lines and drilled and tapped and installed fittings to plumb it like a stock HO intake. That includes installing the metal tree in the back as well.

 
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Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,179
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Massachusetts
Feb 23, 2020
#2,030
  • Feb 23, 2020
  • #2,030
A little work this weekend. Time to wrap some of the wires in plastic so I can pressure wash the bay

 
Reactions: Davedacarpainter, KZGUNS, General karthief and 3 others
F

fox racer v2

Active Member
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Feb 23, 2020
#2,031
  • Feb 23, 2020
  • #2,031
Mustang5L5 said:
I basically ripped out all the explorer vac lines and drilled and tapped and installed fittings to plumb it like a stock HO intake. That includes installing the metal tree in the back as well.

Click to expand...
Sweet, that's what I'm thinking - do you remember sizes for any of them? Vacuum tree probably most important for me.

EDIT: Think I got it, hopefully this sounds about right:
- The two smaller ports (for carbon canister/plugged) will be tapped for 1/8" NPT (One brass fitting with 1/4" barb/ one plug)
- The Vacuum tree and plugged hole (lower right of your pic) are 3/8" NPT
 
Last edited: Feb 23, 2020
Reactions: Mustang5L5

Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,179
17,881
224
Massachusetts
Feb 26, 2020
#2,032
  • Feb 26, 2020
  • #2,032
I want to pull the rack and shaft for some room, but still need to be able to roll the car for now.

Picked up two of these. Will install on tie rod ends, and then measure for a threaded rod between them. They are left and right hand thread, so I can grid a couple flats on the rod, and then adjust to zero toe for easy rolling.

Let’s see if it works
 
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Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,179
17,881
224
Massachusetts
Mar 4, 2020
#2,033
  • Mar 4, 2020
  • #2,033
Pulled the rack out. Installed the threaded rod and ball joint ends. Now I can roll the car out to the driveway to work on it with the rack out of the way

My cobra and 2004 GT racks


How the rod attaches. Only spent $20 in materials for this




Winter never showed up this year. We got one big storm and some dusting. Was almost 60 today. This weekend I’ll roll the car out into the driveway and power wash the bay. Then time to pull the k member.
 
Last edited: Mar 4, 2020
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Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,179
17,881
224
Massachusetts
Mar 7, 2020
#2,034
  • Mar 7, 2020
  • #2,034
Warmed up to the high 40s, so I pushed the car out to wash the bay down. I also threw on all the 98 cobra wheels to get a feel for them






Now I can pull the k member off and suspension and begin assessing the rails
 
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Steel1

Mustang Master
Aug 18, 2017
1,419
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Connecticut
Mar 7, 2020
#2,035
  • Mar 7, 2020
  • #2,035
Hopefully the car didn't blow away on you, the wind here in CT. today was wicked.
I like the wheels.
 

Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,179
17,881
224
Massachusetts
Mar 7, 2020
#2,036
  • Mar 7, 2020
  • #2,036
That’s one reason why I chose to do it today. The wind really helped dry it all up before I pushed it back in the garage
 

Steel1

Mustang Master
Aug 18, 2017
1,419
639
143
Connecticut
Mar 7, 2020
#2,037
  • Mar 7, 2020
  • #2,037
Mustang5L5 said:
That’s one reason why I chose to do it today. The wind really helped dry it all up before I pushed it back in the garage
Click to expand...
Good call, I'm sure it dried quick ..lol
 

Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,179
17,881
224
Massachusetts
Mar 8, 2020
#2,038
  • Mar 8, 2020
  • #2,038
Got the front suspension stripped down.



Attempted to remove the k member. Unfortunately the bolts on the bad side are seized in the nuts. The spin in the tube, but the nuts are seized. Might have to cut them off.

Here are the bolts off the “good” side. Not good news



Looks like it’s time to pick up the welder from my buddy and get to work.


 
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2Blue2

will be trying this sex one when I can find it
Mod Dude
Mar 5, 2019
4,430
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Oahu
Mar 8, 2020
#2,039
  • Mar 8, 2020
  • #2,039
Some one said strippers?
 

Rdub6

So while I wait to figure out my rear end issues
5 Year Member
Dec 29, 2017
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Long Island, NY
Mar 8, 2020
#2,040
  • Mar 8, 2020
  • #2,040
Mustang5L5 said:
Got the front suspension stripped down.



Attempted to remove the k member. Unfortunately the bolts on the bad side are seized in the nuts. The spin in the tube, but the nuts are seized. Might have to cut them off.

Here are the bolts off the “good” side. Not good news



Looks like it’s time to pick up the welder from my buddy and get to work.


Click to expand...

Today was some good weather for work on the car, that’s for sure!!! Looking forward to seeing your frame fabrication!!!
I notice your fuel lines look pretty new. How difficult was it snaking them back into place without linking them? I’m quickly coming up to that step.
 
Reactions: 2Blue2
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