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Mustang5l5's Progress Thread - Archived Progress thread '08-'20.

  • Thread starter Thread starter Mustang5L5
  • Start date Start date Aug 2, 2008
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Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,179
17,884
224
Massachusetts
May 1, 2020
#2,161
  • May 1, 2020
  • #2,161
Picked up the sway bar reinforcement plates from MM.

I figured...now that I have a welder I might as well weld some stuff in
 
Reactions: 90sickfox, Rdub6, bird_dog0347 and 1 other person

Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,179
17,884
224
Massachusetts
May 4, 2020
#2,162
  • May 4, 2020
  • #2,162
Bottle showed up, along with other welding odds and ends. So yeah...$800 or so later im ready to weld.



Did some quick trial welds. Welding with gas is much easier than flux. Better looking welds, less splatter, and I didn’t burn through!

Now to find time to start welding in the panels. I really want to get the pass side done by this weekend
 
Reactions: 2Blue2, RaggedGT, HotFox and 2 others

BlakeusMaximus

Still got to try a little lube on my speedo head
5 Year Member
Jul 12, 2017
2,474
1,348
173
May 4, 2020
#2,163
  • May 4, 2020
  • #2,163
Mustang5L5 said:
Bottle showed up, along with other welding odds and ends. So yeah...$800 or so later im ready to weld.



Did some quick trial welds. Welding with gas is much easier than flux. Better looking welds, less splatter, and I didn’t burn through!

Now to find time to start welding in the panels. I really want to get the pass side done by this weekend
Click to expand...
Damn fine welder there! Matches your car Mike!
 

Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,179
17,884
224
Massachusetts
May 4, 2020
#2,164
  • May 4, 2020
  • #2,164
Ugh. I hate black too. Everything I own is black.
 
Reactions: hoopty5.0 and Monkeybutt2000

Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,179
17,884
224
Massachusetts
May 6, 2020
#2,165
  • May 6, 2020
  • #2,165
Started working on the strut tower. Got it all welded in and partially ground flush. My grinding wheel wore out and I discovered it was the last one I had.

Threw some primer on, waiting on my new wheels. Clean it up a bit and blend it in, then weld in the rail patch.

 
Reactions: 2Blue2, PJV9126, Mstng93SSP and 10 others

CarMichael Angelo

my rearend will smell so minty fresh,
15 Year Member
Nov 29, 1999
10,641
8,909
234
Birmingham, al
May 6, 2020
#2,166
  • May 6, 2020
  • #2,166
See,...you are proof that anybody that wants to can MiG. Despite that you have ground the welds down, the welds themselves look good.
 

95BlueStallion

My assy trans to myself
15 Year Member
Feb 22, 2007
5,125
3,091
214
Cedar Rapids, Iowa
May 6, 2020
#2,167
  • May 6, 2020
  • #2,167
I’ve personally come a long way since I did mine. I tacked mine, moving around and around to avoid warping. It turned out meh, but enough to trust it. Yours looks better. Wish I would have used gas, but glad to see yours coming out nice.
 

Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,179
17,884
224
Massachusetts
May 7, 2020
#2,168
  • May 7, 2020
  • #2,168
95BlueStallion said:
Wish I would have used gas, but glad to see yours coming out nice.
Click to expand...

The gas made a huge difference. Was actually surprised how much so. Flux core seemed “hot” no matter how low I turned the power down. With gas, it seemed to penetrate easier with less burn through. Once I got the power and speed figured it, it was easy. Was worth the bottle purchase for sure.

I made notes on my settings. One setting to weld, and then a slightly weaker setting to fill the couple burned through spots where my panel gap was a little big.

I plan to grind the welds on the side just for appearance, but likely leave them in place underneath. Glad I started on the easy side.

Hate to say it, but it was actually fun. I’m probably going to end up filling holes now and definitely will be welding in my subframes myself.
 
Reactions: 95BlueStallion, 90sickfox, Monkeybutt2000 and 2 others

Gravydog

dripping from every hole
Oct 6, 2019
157
356
73
Canton Ohio
May 7, 2020
#2,169
  • May 7, 2020
  • #2,169
Looking good, and familiar.
 

Rdub6

So while I wait to figure out my rear end issues
5 Year Member
Dec 29, 2017
3,952
2,932
153
Long Island, NY
May 7, 2020
#2,170
  • May 7, 2020
  • #2,170
Mustang5L5 said:
The gas made a huge difference. Was actually surprised how much so. Flux core seemed “hot” no matter how low I turned the power down. With gas, it seemed to penetrate easier with less burn through. Once I got the power and speed figured it, it was easy. Was worth the bottle purchase for sure.

I made notes on my settings. One setting to weld, and then a slightly weaker setting to fill the couple burned through spots where my panel gap was a little big.

I plan to grind the welds on the side just for appearance, but likely leave them in place underneath. Glad I started on the easy side.

Hate to say it, but it was actually fun. I’m probably going to end up filling holes now and definitely will be welding in my subframes myself.
Click to expand...

Looking good. I found it to be somewhat “addicting” myself. Definitely a fun skill to be learning!!
 

bird_dog0347

still married haven't seen testicles in years
15 Year Member
Jun 7, 2012
2,298
2,025
174
Little Elm, TX
May 7, 2020
#2,171
  • May 7, 2020
  • #2,171
Mustang5L5 said:
The gas made a huge difference. Was actually surprised how much so. Flux core seemed “hot” no matter how low I turned the power down. With gas, it seemed to penetrate easier with less burn through. Once I got the power and speed figured it, it was easy. Was worth the bottle purchase for sure.

I made notes on my settings. One setting to weld, and then a slightly weaker setting to fill the couple burned through spots where my panel gap was a little big.

I plan to grind the welds on the side just for appearance, but likely leave them in place underneath. Glad I started on the easy side.

Hate to say it, but it was actually fun. I’m probably going to end up filling holes now and definitely will be welding in my subframes myself.
Click to expand...

The subframes were the only thing I really hated doing, but mainly just because of the angles and getting the welds right while laying on my back with the car not quite high enough.
 

Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,179
17,884
224
Massachusetts
May 7, 2020
#2,172
  • May 7, 2020
  • #2,172
bird_dog0347 said:
The subframes were the only thing I really hated doing, but mainly just because of the angles and getting the welds right while laying on my back with the car not quite high enough.
Click to expand...

Oh, i'm sure it won't be fun. I dispise anything to do while laying on my back under a car.

Still, I was all set to drop the car off at a local shop to have them done. Now, given my investment in the welder, I should actually use the thing. My confidence is going up the more I use it. I spend my evenings watching YouTube vids on MIG welding sheet metal and various techniques and angles. It's been a good skill to learn.

I would have loved to have kept going and finish the rail, but i need to grind the welds down a bit where the frame rail peices is going to patch into place for clearance. I may even add some small stitch welds to the backside of the tower and start working on filling holes.

I'm not going to fill EVERY hole. I'll just focus ont he ones on the towers where you will see the swiss-cheese look plain as day and some of the holes on the aprons. I plan on running a stock Airbox and battery in stock location otherwise i would have gone with the scott rod aprons. I'm not building a show car, just a clean driver. But...while i'm here
 
Reactions: Olivethefet

Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,179
17,884
224
Massachusetts
May 7, 2020
#2,173
  • May 7, 2020
  • #2,173
Also picked up some of this stuff to spray inside when done

 
Reactions: 90sickfox, a91what, Shakerhood and 1 other person
K

kendawg73

Well-Known Member
Feb 5, 2014
474
102
64
May 7, 2020
#2,174
  • May 7, 2020
  • #2,174
Mustang5L5 said:
Also picked up some of this stuff to spray inside when done

Click to expand...
I've used a bunch of can's of that on mine... still have some in the basement, I still need to treat the rocker area's, will do that in a couple weeks, I'm going to spray it into any area I can't get too... I've done several coats on my frame rails already.

I do plan on recoating my frame rails every couple of years just for peace of mind... anything to stop rust....

Make sure you put masking tape over the bottom holes in your frame rail, and on the sides... so it don't spray/drip out...
 
Last edited: May 7, 2020
Reactions: 2Blue2 and Mustang5L5

Rdub6

So while I wait to figure out my rear end issues
5 Year Member
Dec 29, 2017
3,952
2,932
153
Long Island, NY
May 7, 2020
#2,175
  • May 7, 2020
  • #2,175
Mustang5L5 said:
Oh, i'm sure it won't be fun. I dispise anything to do while laying on my back under a car.

Still, I was all set to drop the car off at a local shop to have them done. Now, given my investment in the welder, I should actually use the thing. My confidence is going up the more I use it. I spend my evenings watching YouTube vids on MIG welding sheet metal and various techniques and angles. It's been a good skill to learn.

I would have loved to have kept going and finish the rail, but i need to grind the welds down a bit where the frame rail peices is going to patch into place for clearance. I may even add some small stitch welds to the backside of the tower and start working on filling holes.

I'm not going to fill EVERY hole. I'll just focus ont he ones on the towers where you will see the swiss-cheese look plain as day and some of the holes on the aprons. I plan on running a stock Airbox and battery in stock location otherwise i would have gone with the scott rod aprons. I'm not building a show car, just a clean driver. But...while i'm here
Click to expand...

In hindsight, my inside welds came out better than my outside welds on my subframes. I went in headfirst, on my back, and had a good angle. For the outside ones I stayed completely out from under the car and struggled to get a good angle. If I were to do it again for the outsides, I’d go in feet first under the car, on my back, and have that same angle I had for the inside welds..... if that at all makes sense! Basically working right above your chest with the MIG gun.
 

darkfader

5 Year Member
Feb 16, 2017
249
342
83
Davis, WV
May 8, 2020
#2,176
  • May 8, 2020
  • #2,176
Awesome developments Mike. I had to go back more than 40 pages to get caught up, and your work looks amazing. When I saw your frame rails, I thought you bought another project fox. As clean as the black LX is, I'd have never guessed. Loving the engine work you did. I'm super motivated now to get mine finished up after seeing yours. Great work so far!
 

Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,179
17,884
224
Massachusetts
May 8, 2020
#2,177
  • May 8, 2020
  • #2,177
darkfader said:
As clean as the black LX is, I'd have never guessed.
Click to expand...

I didn't think it was that bad. The towers were solid and the outside of the rails looked perfect. Other than a small bubble on the pass side, I almost wasn't going to touch it. When I started cutting, it was all rotted out on the inside. Tons of sand in there, so I assume it held moisture.

I probably could have done a smaller patch and called it a day, but i wanted to cut it all out and do it right. Now that i'm nearly done with the pass side and my confidence is up, i have plans to take care of the driver's side in a different method.

Grinder wheels came in, so i need to finish cleaning up the weld and see if i can get it all welded up this weekend.
 
Reactions: General karthief

2Blue2

will be trying this sex one when I can find it
Mod Dude
Mar 5, 2019
4,430
2,893
163
Oahu
May 8, 2020
#2,178
  • May 8, 2020
  • #2,178
Sure like your new welder
Its very nice

The patching is looking great, good clean work
This is such good use of shelter in place time
Right on
 

Noobz347

Stangnet Facilities Maint Tech... Er... Janitor
Admin Dude
Jan 4, 1985
42,933
21,108
234
Box behind Walmart
May 8, 2020
#2,179
  • May 8, 2020
  • #2,179
Here's a geewiz question:

Where do you all generally buy your sheet metal from? It seems like Home Depot is probably not the way to go if doing these kinds of things regularly.
 

Rdub6

So while I wait to figure out my rear end issues
5 Year Member
Dec 29, 2017
3,952
2,932
153
Long Island, NY
May 8, 2020
#2,180
  • May 8, 2020
  • #2,180
Noobz347 said:
Here's a geewiz question:

Where do you all generally buy your sheet metal from? It seems like Home Depot is probably not the way to go if doing these kinds of things regularly.
Click to expand...

A Tractor Supply opened near me recently. They had a pretty good selection of smaller pieces when they opened. Havnt been there in a while though.
 
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