Need Help On Intercooler

That is a VERY good pressure drop. People need to look at other things than boost numbers. Things like Pressure Ratio and Density Ratio are a couple. Even back in A/F ratio it is about how much does that Cubic Foot of air weigh .

as far as the convertor goes, get a new one. a rebuilt stock piece isn't going to perform as good or hold the power of the supercharged engine.

Stan Weiss said:

Do you have any idea what the temperature of the mix going into the inter cooler was and what it was coming out? There can be a drop in pressure coming out of the inter cooler but still make more HP because it is a denser mix. A drop of 3-4 psi sounds a little high. But then I do not know your setup.

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Its due to the design of the intercooler. The farther air has to travle through the cores, the greater the pressure drop will be. The air is having to travel the full length of the IC, and this is causing a pressure drop. Another problem is that only a small portion of the "cores" are exposed to direct air flow.

Take a look at the attach image (Rickys pic...I edited it because his photo was readily available ) . Now imaginem, the red line and below is the front lower bumper opening, but above is blocked by the bumper. Now at and below the red line is getting cooled down ALOT, and will be very close to ambient temps when the air reaches the other side. But ABOVE the line is air going fully accross the cores with almost no air flow, and the air will be hotter at highway speeds than the bottom. BUT since the cores are so long, ALOT of heat transfer still takes place and as the upper and lower portions remix they come to a common temp usually about 25-20*s above ambient...but that comes with a trade off. The above mentioned pressure drop....which takes power to overcome.

I personally went with a different approach...my cores are shorter in overall length, but run vertically...and EVERY core passes behind the lower opening for cooling. This is great for high speeds/loads as alot of heat will be taken out, and because the short core lengths will make for an IC that has very little pressure drop. Here is my setup...(note that this is OLD. Pipes are ceremic coated and cleaned up)





The thing is that at low speeds or on the dyno their setup will produce lower intake temps. I think it will be MUCH closer at highway speeds.
I did this just to be different i guess...and becuase its the only design that would work with my particular setup haha.

Which is better? I cant say, they have me in inlet temps, but I will have them in pressure drop and in reality it probably wont make any/much difference. All of our ICs are over kill (for example, mine is rated to support 1200HP LOL) and will do their job quite well . Im just throughing this out so you guys can see the options and decide what you like better.

if you cut the bumper support like i did and them trim the foam off around the IC it will get MORE than enough air flow. you may only see a little bit of the IC but nearly all of mie is getting air.