Posted: 12/23/2001 10:04 EST
Lost and Found and I have a little bit of a healthy disagreement on this subject, whereas a 3/8 inch space vs a 3 inch space is a lot of difference. He is correct, they do ideally need some space. I run them frame to frame with rubber spacers and depending on radiator or AC coil design, this leaves about 3/8 to 1/2 inch in between.
My friend (actually a part time rodding buddy) here in town who owns 5 differing FROSTEMP locations across the southeast, a company specializing in all kinds of automotive and truck airconditioning needs and installations, says no more than 3/4 inches for the best or ultimate positive transfer of airflow from front to back for the entire coil and radiator unit. But this depends somewhat on speed and design of course.
Ideally, the coil can be run up against the radiator, but it won't be as effective. I know of alot of them that work fine but I would be afraid of core to core rubbing and eventual problems on that front than anything else.
The air coming thru the AC coil will be set up or straightened to an extent when flowing past the fins and tubes of the AC coil. Because the fins and/or tubes of the radiator do not match exactly the same spacing and line up correctly with the AC coil, it is advised to design a space in between the AC coil and the radiator to let the air move in semi straight/deflected lines, but not eddy or build unorganised pressure to any extent behind the AC coil. If this happens, the air that was coming thru the AC coil that was all formed and mostly straightline becomes disarrayed, (the more space the more eddys and unorganised it gets...kinda like walking away from a floor fan....close up its very forcefull and organised...but the further you get from it it becomes unnoticeable and not moving due to eddys and air friction....same principle here) and bogged down and doesn't enter the radiator in effective straight line motion and creates a dead zone of trapped air. This produces two problems. One is that it traps conducted heat from the AC coil in front and diminished the airflow CFMs greatly.
By having the coil no more than 1/2 to 1/4 inches, the incoming air will permeate the radiator in a relatively organised and straight line matter and result in more CFM. The heat conduction from the AC coil (when in turned on) WILL take place in ALL systems. Your radiator and cooling system has to have the capacity to take on what the industry design standard is of around 15 degrees higher ambient temperatures going into the radiator. This is why if you have overheating problems in any car, the turning off of the air conditioning helps enormously to help cooler air get to the radiator.
This is also why Griffin (and the OEM boys install larger radiators for AC cars) recommends most applications without air to use their 1 inch tubed radiator and with air their 1.25 incher, for increase in cooling capacity expecting the incoming air to be higher. Their combo unit by the way is spaced 3/8 to 1/2 inches depending on design from the factory if that's any help.