need some help with the fuel pump power feed

1bad67sbf

Active Member
Nov 24, 2010
674
1
29
N. VA
i have no power to the fuel pump and from what i have read the fuse under the dash and the relay next to the mass air is the place to start. all fuses are good but i only have one relay next to the mass air. i think its the WOT ac relay not the fuel pump because it does not have a pink/black power feed wire.
is the fuel pump relay on its own harness? my car was a roller and was missing alot of wires. if not what harness would it be attached to?
also when you turn the key on the fuel pump should run for x amount of seconds but does it kill power after that until the car starts?
 
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Depends on the year of your car. I believe 93's got the relay next to the mass air, before that they were under the passenger seat inside the vehicle.
 
here are some home made pics. lol maybe they will help, im starting to think i may have f**ked up and got a pre 92 harness. almost everything pluged up like new but from the diagrams i have looked at online, the fuel pump relay for my car should be on the ecc harness and this is what i have.
7825-100-1387-1024x768.jpg

here are some more unknown to me plugs, the deagram says the #1 is an 8 pin but for what?
7826-100-1388-1024x768.jpg
 
Is there a relay/relay socket under the driver's seat? The earlier models put the FP relay there.

For your other question, the pump primes for 2-5 seconds and then shuts off till the engine cranks or the key is cycled again.
 
well i did some more looking and its a damn 89 harness. can i make this work? will i have other issues or is this the main change in the harness from 89 to 92-93.
could i just wire a relay in? where does the power wire for the fuel pump find its way to the engine bay on a 92?
sorry for all the questions i just have alot running through my head.
 
Is there a relay/relay socket under the driver's seat? The earlier models put the FP relay there.

For your other question, the pump primes for 2-5 seconds and then shuts off till the engine cranks or the key is cycled again.

it has two small plugs but nothing for a relay. they look like they went to power seats or something
 
Worst case or short term till the correct harness is located, you can wire up the FP circuit as a stand-alone. There are myriad ways to do this. Things to consider: If wanting to use the puter controlled excitement of the relay, the wire can be accessed at the EEC or the self-test connector. Be sure to use the OEM circuit protection (link and fuse) and the inertia switch. The early foxes had the inertia switch on the control side of the circuit and the later ones had it on the load-side.
 
i was thinking the same thing, if i feed a relay into the system and wire my ground and constant power are you saying tap my relay ON wire to the self tester? on the pump side of the relay where can i tap into the OEM car harness to feed power to the inertia switch. after that it should feed the pump if the switch in in run position, right?
 
If you're using an early harness on the back end of the car, you'd probably want to use the inertia switch on the control side of the relay.
The following shows the early FP circuit (upper left quadrant).

http://www.veryuseful.com/mustang/tech/engine/images/fuel-alt-links-ign-ac.gif

The FP relay has a continuous fused/fusible linked battery feed. The output of this would go to the FP. The control side has constant accessory power. The EEC controls *ground* to the relay. The tan/lt green wire that does this is accessible at the EEC and also at the self-test connector.

As for using the inertia switch, you might have to manually run wiring to it (or trace the wires that ingress and egress it) to utilize it. One might consider a new stand-alone harness if one is good at soldering and wiring techniques. The obvious issue is that because a fuel pump circuit failure could lead to a stalled vehicle (and accident), a fire in the event of an accident, etc, one wants to be sure it's done in a top-notch fashion.
 
my whole car is 92 harness, the only 89 is the engine harness itself. im going to an all ford swap meet this weekend and maybe i need to hunt for a 92 harness.
if i have no luck than i will start wiring it out and im sure i will need some more advice. thanks for your help.
 
Sounds good. The only thing that would really change is that the inertia switch would stay on the load-side. This makes it easier because you would not need to mess with it so long as you can find the feed to the pump up front.
 
this is a little off topic but i have a power probe so i can send 12v to the fuel pump and i had the wife do that when i was trying to start it but i dont have ignition from the coil to the dizzy. could this have anything to do with the harness? i did not have power to the coil but even when i sent 12 to it, it still did not fire with two different coils. both sides of the coil plug flashed ground when cranking. any guess why?
 
I'm not sure what you mean when you say, "both sides of the coil plug flashed ground when cranking."

Back-probe bias a test light across the electrical connector for the coil (leave the electrical connector plugged in) and see if the test light flashes while cranking. If it doesn't check for constant accessory 12V to the + side of the connector (it's labeled). If there was no flashing but the coil has constant accessory 12V, the ignition is likely not sending a ground pulse to energize the coil.

Do you have all the harnesses connected? How about the shielded ground that connects to the inner fender near the battery?
 
yeah i got the ground next to the battery hooked up and what i was trying to say is i dont have the 12v at the coil +. they are both ground and when i turn the key on i get VERY low voltage to the pos wire that feeds the coil. when i start cranking they both flash that they are going ground then open then ground ect...
if you look at the pics above, pic 2, item one is the only connector i cant find a home for.
this car is going to make me crazy,lol
 
ok i got the right harness in the car and it still wont fire!!! now i have power to both sides of the coil and no ground.

also my constant power for my fuel pump relay is a ground, i can send power to the feed wire from the relay and my pump comes on and my ignition switch is sending the power to the relay.
WTF this damn car is a PITA!!!!!
here is a pic to help, the top left corner shows the relay and its the constant power i dont have for my fuel issue
7975-91-93-5-0-eec-wiring-diagram.gif
 
with the coil issue "both sides of the plug are hot" i wonder if the dizzy module could be back feeding power down the ground wire? it looks like that wire only goes from pin 4 to the dizzy and the coil.
 
ok fixed the fuel pump issue, i had the power wire to ground not to the starter solinoid like it should have been but still have no fire.

where does the neg for the coil feed from? pin 4?
 
Cranks OK, but No Start Checklist for Fuel Injected Mustangs

A word about this checklist before you start: it is arranged in a specific order to put the most likely failure items first. That will save you time, energy and money. Start at the top of the list and work your way down. Jumping around will possibly cause you to miss just what you need to see to find and fix the problem. Don’t skip any steps because the next step depends on the last step working correctly.


Revised 16-Jan-2011 to clarify testing the EEC relay in paragraph 1E .

All text applies to all models unless stated otherwise.

Note: 94-95 specific changes are in red

1.) Remove push on connector (small red/blue wire) from starter solenoid and turn ignition switch to the Run position. Place car in neutral or Park and set the parking brake. Remove the coil wire from distributor & and hold it 3/8” away from the engine block. Jumper the screw to the big bolt on the starter solenoid that has the battery wire connected to it. You should get a nice fat blue spark.
Most of the items are electrical in nature, so a test light, or even better, a voltmeter, is helpful to be sure they have power to them.

No spark, possible failed items in order of their probability:
A.) MSD or Crane ignition box if so equipped
B.) PIP sensor in distributor. The PIP sensor supplies the timing pulse to trigger the TFI and injectors. A failing PIP sensor will sometimes let the engine start if the SPOUT is removed. See paragraph 5A – Using a noid light will tell if the PIP is working by flashing when the engine is cranking.
C.) TFI module: use a test light to check the TFI module. Place one lead of the test light on the red/green wire on the ignition coil connector and the other lead on the dark green/yellow wire on the ignition coil connector. If the TFI is working properly, the test light will flash when the engine is cranked using the ignition switch.
D.) Coil
E.) No EEC or computer power - EEC or computer relay failure
86-93 models only: EEC relay next to computer - look for 12 volts at the fuel injector red wires.
94-95 models only: EEC or PCM power relay in the constant control relay module. Look for 12 volts at the fuel injector red wires.
Both 86-93 and 94-95 models: No 12 volts with the ignition switch in the run position on the fuel injector red wires. The relay has failed or there is no power coming from the ignition switch. Make sure that there is 12 volts on the red/green wire on the coil before replacing the relay.
F.) No EEC or computer power - fuse or fuse link failure
86-93 models only: Fuse links in wiring harness - look for 12 volts at the fuel injector red wires. All the fuse links live in a bundle up near the starter solenoid. Look for a 20 gauge blue fuse link connected to 2 black/orange 14 gauge wires.
94-95 models only: 20 amp EEC fuse in the engine compartment fuse box. Look for 12 volts at the fuel injector red wires.
G.) Ignition switch - look for 12 volts at the ignition coil red/lt green wire. No 12 volts, blown fuse link or faulty ignition switch. Remove the plastic from around the ignition switch and look for 12 volts on the red/green wire on the ignition switch with it in the Run position. No 12 volts and the ignition switch is faulty. If 12 volts is present in the Run position at the ignition switch but not at the coil, then the fuse or fuse link is blown.
Note: fuses or fuse links blow for a reason. Don’t replace either a fuse or fuse link with one with a larger rating than stock. Doing so invites an electrical fire.
Ignition fuse links may be replaced with an inline fuse holder and 5 amp fuse for troubleshooting purposes.
94-95 models only: Check inside fuse panel for fuse #18 blown – 20 amp fuse
H.) Missing or loose computer power ground. The computer has its own dedicated power ground that comes off the ground pigtail on the battery ground wire. Due to it's proximity to the battery, it may become corroded by acid fumes from the battery.
In 86-90 model cars, it is a black cylinder about 2 1/2" long by 1" diameter with a black/lt green wire.
In 91-95 model cars it is a black cylinder about 2 1/2" long by 1" diameter with a black/white wire.
You'll find it up next to the starter solenoid where the wire goes into the wiring harness
I.) Computer.
J.) Bad or missing secondary power ground. It is located between the back of the intake manifold and the driver's side firewall. It supplies ground for the alternator, A/C compressor clutch and other electrical accessories such as the gauges.
K.) Engine fires briefly, but dies immediately when the key is released to the Run position. Crank the engine & when it fires off, pull the small push on connector (red wire) off the starter relay (Looks like it is stuck on a screw). Hold the switch in the crank position: if it continues to run there is a problem with either the ignition switch or TFI module. Check for 12 volts at the red/green wire on the coil with the switch in the Run position. Good 12 volts, then replace the TFI. No 12 volts, replace the ignition switch.

Wiring Diagrams:

See the following website for some help from Tmoss (diagram designer) & Stang&2Birds (website host) for help on 88-95 wiring Mustang FAQ - Engine Information Everyone should bookmark this site.

Ignition switch wiring
http://www.veryuseful.com/mustang/tech/engine/images/IgnitionSwitchWiring.gif

Fuel, alternator, A/C and ignition wiring
http://www.veryuseful.com/mustang/tech/engine/images/fuel-alt-links-ign-ac.gif

Complete computer, actuator & sensor wiring diagram for 88-91 Mass Air Mustangs
http://www.veryuseful.com/mustang/tech/engine/images/88-91_5.0_EEC_Wiring_Diagram.gif

Complete computer, actuator & sensor wiring diagram for 91-93 Mass Air Mustangs
http://www.veryuseful.com/mustang/tech/engine/images/91-93_5.0_EEC_Wiring_Diagram.gif

Complete computer, actuator & sensor wiring diagram for 94-95 Mass Air Mustangs
http://www.veryuseful.com/mustang/tech/engine/images/94-95_5.0_EEC_Wiring_Diagram.gif


AutoZone wiring diagrams: You can navigate to the diagrams yourself via Repair Info | AutoZone.com and select the car year, make, model and engine. That will enable you to bring up the wiring diagram for your particular car.

2.) Spark at coil wire, pull #1 plug wire off at the spark plug and check to see spark. No spark, possible failed items in order of their probability: [/b]
A.) Moisture inside distributor – remove cap, dry off & spray with WD40
B.) Distributor cap
C.) Rotor
D.) Spark Plug wires
E.) Coil weak or intermittent - you should see 3/8" fat blue spark with a good coil

3.) Spark at spark plug, but no start.
Next, get a can of starting fluid (ether) from your local auto parts store: costs a $1.30 or so. Then pull the air duct off at the throttle body elbow, open the throttle, and spray the ether in it. Reconnect the air duct and try to start the car. Do not try to start the car without reconnecting the air duct.

Two reasons:
1.) If it backfires, the chance for a serious fire is increased.
2.) On Mass Air cars, the computer needs to measure the MAF flow once the engine starts.
If it starts then, you have a fuel management issue. Continue the checklist with emphasis of fuel related items that follow. If it doesn’t, then it is a computer or timing issue: see Step 4.

Clue – listen for the fuel pump to prime when you first turn the ignition switch on. It should run for 5-20 seconds and shut off. To trick the fuel pump into running, find the EEC test connector and jump the connector in the Upper RH corner to ground. The EEC connector is near the wiper motor and LH hood hinge.
attachment.php


If the relay & inertia switch are OK, you will have power to the pump. Check fuel pressure – remove the cap from the Schrader valve behind the alternator and depress the core. Fuel should squirt out, catch it in a rag. Beware of fire hazard when you do this. In a pinch, you can use a tire pressure gauge to measure the fuel pressure. It may not be completely accurate, but you will have some clue as to how much pressure you have. If you have any doubts about having sufficient fuel flow/pressure, rent a fuel pressure test gauge from the auto parts store. That will tell you for sure if you have adequate fuel pressure.


4.) No fuel pressure, possible failed items in order of their probability:
A.) Tripped inertia switch – Coupe & hatch cars hide it under the plastic trim covering the driver's side taillight. Use the voltmeter or test light to make sure you have power to both sides of the switch
B.) Fuel pump power relay – located under the driver’s seat in most stangs built before 92. On 92 and later model cars it is located below the Mass Air Flow meter. Look for 12 volts at the Pink/Black wire on the fuel pump relay.
C.) Clogged fuel filter
D.) Failed fuel pump
E.) 86-90 models only: Blown fuse link in wiring harness. Look for 12 volts at the Orange/Lt Blue wire on the fuel pump relay.
91-93 models only Blown fuse link in wiring harness. Look for 12 volts at the Pink/Black wire on the fuel pump relay.
The fuse links for all model years 86-93 live in the wiring harness near the starter solenoid.
94-95 models only: 20 amp fuel pump fuse in the engine compartment fuse box. Look for 12 volts at the Dark green/yellow wire on the constant control relay module.
F.) Engine seem to load up on fuel and may have black smoke at the tailpipe. Fuel pressure regulator failed. Remove the vacuum line from the regulator and inspect for fuel escaping while the pump is running. If fuel is coming out the vacuum port, the regulator has failed. Check the regulator vacuum line for fuel too. Disconnect it from the engine and blow air though it. If you find gas, the regulator has failed.

5.) Fuel pressure OK, the injectors are not firing.
A.) The PIP sensor in the distributor tells the computer when to fire the injectors. A failing PIP sensor will sometimes let the engine start if the SPOUT is removed.
A noid light available from any auto parts store, is one way to test the injector circuit to see if the injectors are firing. The noid light plugs into the fuel injector harness in place of any easily accessible injector. Plug it in and try to start the engine: it will flash if the injector is firing.
B.) I like to use an old injector with compressed air applied to the injector where the fuel rail would normally connect. I hook the whole thing up, apply compressed air to the injector and stick it in a paper cup of soapy water. When the engine cranks with the ignition switch on, if the injector fires, it makes bubbles. Cheap if you have the stuff laying around, and works good too.
D.) Pull an injector wire connector off and look for 12 volts on the red wire when the ignition switch is on.
E.) No power, then look for problems with the 10 pin connecter (salt & pepper shakers at the rear of the upper manifold).
See the graphic for the 10 pin connector circuit layout.
harness02.gif

The injector power pin is the VPWR pin in the black 10 pin connector.

F.) No power and the 10 pin connections are good: look for broken wiring between the orange/black wire on the EEC relay and the red wire for the 10 pin connectors.
G.) TPS voltage exceeds 3.7 volts with the throttle closed. This will shut off the injectors, since the computer uses this strategy to clear a flooded engine. Use a DVM, a pair of safety pins, and probe the black/white and green wires to measure the TPS voltage.
On a 94-95 Mustang, probe the black/white and grey/white wires to measure the TPS voltage.
It should be .5-.1.0 volts with the key on, engine not running. Note that if the black/white wire (signal ground) has a bad connection, you will get some strange readings. Make a second measurement using the battery post as the ground to eliminate any ground problems. If the readings are different by more than 5%, you may have a high resistance condition in the black/white signal ground circuit.

6.) Spark & fuel pressure OK.
A.) Failed IAB or improperly set base idle (no airflow to start engine). Press the throttle ¼ way down and try to start the car. See the "Surging Idle Checklist for help with all your idle/stall problems.
B.) Failed computer (not very likely)
C.) Engine ignition or cam timing off: only likely if the engine has been worked on recently. If you removed the distributor, there is a good probability that you installed it 180 degrees out of time.
D.) Firing order off: HO & 351 use a different firing order from the non HO engines.
HO & 351W 1-3-7-2-6-5-4-8
Non HO 1-5-4-2-6-3-7-8
E.) No start when hot - Press the throttle to the floor & try starting it if you get this far. If it starts, replace the ECT.
F. ) Engine that has had the heads off or valves adjusted. Do a compression test to make sure the valves are not adjusted too tight. You should have a minimum of 90 PSI on a cold engine.
 
The PIP triggers the TFI to make spark and the computer to make the injectors fire. The TFI provides the ground to complete the circuit for the coil.

How the TFI ignition works in 86-93 model Mustangs:

Tools needed: DVM, noid light, safety pin.

Theory of operation:
The TFI ignition in 86-93 Mustangs has 4 main components: the ignition switch, the coil, the TFI module and the PIP sensor inside the distributor.

The ignition switch gets power from the two yellow wires that are supplied power by a fuse link located in the wiring harness that connects to the starter solenoid.

Diagram courtesy of Tmoss & Stang&2birds
IgnitionSwitchWiring.gif


The coil is mounted on the driver’s side strut tower on most EFI Mustangs. It gets power from a red/green wire and a brown/pink wire from the ignition switch. That wire from the ignition switch feeds a 20 gauge blue fuse link that connects to the red/green wire. The fuse link protects the wiring and the ignition switch, since the fuse link for the two yellow power supply wires has a much higher current rating. Without the smaller fuse link protecting the smaller wiring used in the ignition circuit, a short there would cause the red/green wire to overheat and burn up.

The TFI module is mounted on the side of the distributor and supplies the ground for the coil. Every automotive power supply circuit uses the ground as the return path to carry power back to the negative side of the battery. The TFI switches the tan/yellow wire coming from the coil to ground. It gets power from the red/green wire when the ignition switch is in the Run position. The red/lt blue wire supplies a signal to turn on more power (dwell time) when the engine is cranking. The trigger signal comes from the PIP sensor when cranking and the computer when the engine is running. The SPOUT jumper plug enables computer controlled spark advance. When the SPOUT is removed, spark advance is locked at the setting determined by the mechanical position of the distributor.

The PIP sensor is in the bottom of the distributor under the shutter wheel. It is a Hall effect magnetic sensor that senses a change in the magnetic field when one of the slots in the shutter wheel uncovers the sensor. Then it supplies a pulse that triggers the TFI module to provide a ground to the ignition coil. A bad PIP will often set code 14 in the computer and cause hot start problems. Replacing the PIP sensor requires removal of the distributor and pressing the gear off the distributor shaft to expose the sensor. For most people, a remanufactured distributor ($55-$75) is the solution, since they may not have access to a press.

Troubleshooting the ignition system – no spark or weak spark. All the tests are done with the ignition switch in the Run position unless specified otherwise. A safety pin may be used to probe the wiring connectors from the back side.
1.) Check for 12 volts at the yellow wires on the ignition switch. No 12 volts and the fuse link near the starter solenoid has open circuited.
2.) Check for 12 volts on the red/green and brown/pink wires coming out of the ignition switch. No 12 volts, replace the ignition switch.
3.) Check for 12 volts at the ignition coil. No 12 volts and the blue 20 gauge fuse link has open circuited.
4.) Check for 12 volts at the red/green wire on the TFI module. No 12 volts and you have wiring problems.
5.) Remove the small red/blue wire from the starter solenoid (looks like it is stuck on a screw). This is a safety measure to keep the engine from turning while you are making measurements. Have a helper turn the ignition switch to Start and look for 12 volts on the red/lt blue wire on the TFI module. No 12 volts and you will have starting problems, but push starting the car will work OK. No 12 volts, replace the ignition switch. Be sure to reconnect the red/blue wire to the starter when you finish.
6.) A noid light available from any auto parts store, is one way to test the PIP pulse. The computer uses the PIP signal to trigger the fuel injectors. The noid light plugs into the fuel injector harness in place of any easily accessible injector. Plug it in and it will flash if the PIP is working. No flash from the noid light and the PIP is suspect. To confirm the PIP is being the source of the non flashing noid light, look for 12 volts on the red injector wiring. Good 12 volts and no flashing noid light means the PIP has failed.
7.) Remove the SPOUT plug from the harness and try to start the engine. If it starts, replace the PIP. This is a common no start condition when the engine is hot.
8.) The TFI module is a go/no go item when you have a no spark/weak spark condition on a cold engine. It either works or it doesn’t.
The TFI failure mode on a running car is usually a high speed miss on a warm engine. Many auto parts stores will test your TFI module for free. Bring along a hair dryer to get it hot while testing it and run several test cycles, since it often gets weak when it heats up.
The coil is somewhat more difficult to pinpoint as a problem. A good coil will make a nice fat blue spark 3/8”-1/2” long. The problem is that one person’s perception of a fat blue spark looks like may not be accurate enough to spot a weak coil. The coil is cheap enough ($13-$16) that having a known good working spare might be a good idea.

diagram courtesy of Tmoss & Stang&2Birds
fuel-alt-links-ign-ac.gif


TFIModuletroubleshooting.jpg


See the following website for some help from Tmoss (diagram designer) & Stang&2Birds (website host) for help on 88-95 wiring Mustang FAQ - Wiring & Engine Info Everyone should bookmark this site.

Ignition switch wiring
http://www.veryuseful.com/mustang/tech/engine/images/IgnitionSwitchWiring.gif

Fuel, alternator, A/C and ignition wiring
http://www.veryuseful.com/mustang/tech/engine/images/fuel-alt-links-ign-ac.gif

Complete computer, actuator & sensor wiring diagram for 88-91 Mass Air Mustangs
http://www.veryuseful.com/mustang/tech/engine/images/88-91_5.0_EEC_Wiring_Diagram.gif

Vacuum diagram 89-93 Mustangs
http://www.veryuseful.com/mustang/tech/engine/images/mustangFoxFordVacuumDiagram.jpg

HVAC vacuum diagram
http://www.veryuseful.com/mustang/tech/engine/images/Mustang_AC_heat_vacuum_controls.gif

TFI module differences & pinout
http://www.veryuseful.com/mustang/tech/engine/images/TFI_5.0_comparison.gif