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Engine New Rear Main Seal leaks

  • Thread starter Thread starter Mystang66
  • Start date Start date Feb 26, 2021
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Mystang66

Member
Jul 23, 2011
76
16
19
Minneapolis, MN
Feb 26, 2021
#1
  • Feb 26, 2021
  • #1
Just got my 1985 302 HO back running after pulling the tranny to replace the rear main seal Fel Pro seal BS40620 and repair sleeve 16250. The first time I start it and it’s leaking worse than before the repair. Any thoughts? If I have to go through all of this again, I want to make sure it’s right.
 

nickyb

I gotta say i never painted my nuts, Never Ever
15 Year Member
Apr 3, 2009
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nevada
Feb 26, 2021
#2
  • Feb 26, 2021
  • #2
Did you use thread sealer on the flywheel bolts?
 

Mystang66

Member
Jul 23, 2011
76
16
19
Minneapolis, MN
Feb 26, 2021
#3
  • Feb 26, 2021
  • #3
nickyb said:
Did you use thread sealer on the flywheel bolts?
Click to expand...
Yes, I did. Threadlocker blue.
 

nickyb

I gotta say i never painted my nuts, Never Ever
15 Year Member
Apr 3, 2009
2,979
1,626
153
nevada
Feb 26, 2021
#4
  • Feb 26, 2021
  • #4
No not thread locker, sealer. The crank bolt holes go threw and need to be sealed,ask me how I know.
 

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Mystang66

Member
Jul 23, 2011
76
16
19
Minneapolis, MN
Feb 26, 2021
#5
  • Feb 26, 2021
  • #5
No, I just used threadlocker, not sealant.
 

nickyb

I gotta say i never painted my nuts, Never Ever
15 Year Member
Apr 3, 2009
2,979
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153
nevada
Feb 26, 2021
#6
  • Feb 26, 2021
  • #6
My first time I did the same, and you see where that got me. I was to lazy to do it over and drove 100,000 miles before replacing the clutch again and then I did it right.
 
S

Specracer

Active Member
Nov 24, 2020
71
28
28
SE MA
Feb 28, 2021
#7
  • Feb 28, 2021
  • #7
This thread scares me. Did the same thing, but I did 3 things differently, Ford seal, Wurth gray RTV on flywheel bolts, and loctite under the repair sleeve. I still have not yet started the car (I had engine out, slowly getting things back together). Did smoke the engine, looking for leaks, did not seem to be any from the rear main. Fingers crossed.
 

SLOWBRA

Founding Member
Oct 30, 2001
303
5
28
NC
Feb 28, 2021
#8
  • Feb 28, 2021
  • #8
Specracer said:
This thread scares me. Did the same thing, but I did 3 things differently, Ford seal, Wurth gray RTV on flywheel bolts, and loctite under the repair sleeve. I still have not yet started the car (I had engine out, slowly getting things back together). Did smoke the engine, looking for leaks, did not seem to be any from the rear main. Fingers crossed.
Click to expand...
I feel you. I will be going down this journey myself soon and have always understood that "rear mains will always leak".. lol. Every 5.0/5.8 I've had leaked. Would be nice to find a solution that gives us our best chance.
 

Potomus Pete

I'm still waiting for the fully nude shots
5 Year Member
Mar 7, 2019
3,308
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Sarasota Florida
Feb 28, 2021
#9
  • Feb 28, 2021
  • #9
Me too I replaced my seal with a new clutch. Started dripping right away. I need a sleeve, and would like some reviews on how some of your repairs
 

mikestang63

SN Certified Technician
Aug 27, 2012
11,606
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214
In the garage
Feb 28, 2021
#10
  • Feb 28, 2021
  • #10
I put a small amount of Right Stuff on the rear main seals when I do them.
 

Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,253
17,937
224
Massachusetts
Feb 28, 2021
#11
  • Feb 28, 2021
  • #11
I just did mine with a new Ford seal and Felpro sleeve.

fingers crossed
 
Reactions: Shakerhood

Gearbanger67

5 Year Member
Dec 12, 2017
38
15
18
Mar 1, 2021
#12
  • Mar 1, 2021
  • #12
Mustang5L5 said:
I just did mine with a new Ford seal and Felpro sleeve.

fingers crossed
Click to expand...
X2
 

pats91

15 Year Member
Mar 6, 2007
124
74
48
Gladstone, MO
Mar 1, 2021
#13
  • Mar 1, 2021
  • #13
Gearbanger67 said:
X2
Click to expand...
X3
I used the Fel-Pro sleeve and rear main a couple of years ago (along with a new pan gasket) and no leaks 5K miles later. At least from the Rear Main anyway.
 
Reactions: Gs1987GT

91GTstroked

15 Year Member
Jun 14, 2007
503
282
93
Mar 2, 2021
#14
  • Mar 2, 2021
  • #14
I'm subbing. I plan on replacing my leaky rear main seal along with a new clutch. Do you guys have part numbers for what you used?

There should be a write up on this with detailed pictures if there is a solution.
 
S

Specracer

Active Member
Nov 24, 2020
71
28
28
SE MA
Mar 2, 2021
#15
  • Mar 2, 2021
  • #15
SLOWBRA said:
I feel you. I will be going down this journey myself soon and have always understood that "rear mains will always leak".. lol. Every 5.0/5.8 I've had leaked. Would be nice to find a solution that gives us our best chance.
Click to expand...
Im only a few days from starting it, I hope. The crank was perfect, car only has 8k miles, but used the sleeve anyway.

BTW how are the 00R tanks coming along (yes Im the same guy that has been asking elsewhere, ha ha)?
 

Potomus Pete

I'm still waiting for the fully nude shots
5 Year Member
Mar 7, 2019
3,308
1,223
153
Sarasota Florida
Mar 2, 2021
#16
  • Mar 2, 2021
  • #16
91GTstroked said:
I'm subbing. I plan on replacing my leaky rear main seal along with a new clutch. Do you guys have part numbers for what you used?

There should be a write up on this with detailed pictures if there is a solution.
Click to expand...
Your right , thats why we are waiting on you guys. Can't wait to see them.
 

Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,253
17,937
224
Massachusetts
Mar 2, 2021
#17
  • Mar 2, 2021
  • #17
I thought I had the part numbers in my progress thread, but I looked it up.

for the rear main, there are a few. Pull up Rockauto and there are 10 or so to pick from. The Ford one is M-6701-B302.

install varies. I rear that the PTFE ones should be installed dry, and not with a sleeve. So if you run a sleeve you may want to get the rubber one.

I used the fel pro sleeve. I think it’s Felpro 16250 and their install tool. The tool is listed on the package for the sleeve, so I don’t recall what it is now.

as to why I sleeved it? Well this was how my 100k mile crank looked. You can see the groove, but really can’t feel it. I did a RMS 3k miles ago and it leaked. This time around I inspected closer and saw the groove. Hope the sleeve and new seal work

picture looks way worse than it was. There was nothing you could feel with finger.
 
Last edited: Mar 3, 2021
Reactions: 91GTstroked and Potomus Pete

Mustang5L5

That is…until I whipped out my Bissell
Mod Dude
Feb 18, 2001
43,253
17,937
224
Massachusetts
Mar 2, 2021
#18
  • Mar 2, 2021
  • #18
Oh..and my install tool. Lines up perfectly

 
Reactions: Rdub6, silverlx50, Shakerhood and 3 others

SLOWBRA

Founding Member
Oct 30, 2001
303
5
28
NC
Mar 3, 2021
#19
  • Mar 3, 2021
  • #19
Specracer said:
Im only a few days from starting it, I hope. The crank was perfect, car only has 8k miles, but used the sleeve anyway.

BTW how are the 00R tanks coming along (yes Im the same guy that has been asking elsewhere, ha ha)?
Click to expand...

If you succesfully resolve the leak please do a write up of exactly what you used/did please. Too many posts with "I think I did this, I believe the part number is this" lol. We need confidence and specifics

No tank updates are expected for many months unfortunately. It's been a mess between COVID delays, NASCAR priorities and now the fabricator has a family member ill. They are legitimate reasons for a delay, but it still sucks.
 

Potomus Pete

I'm still waiting for the fully nude shots
5 Year Member
Mar 7, 2019
3,308
1,223
153
Sarasota Florida
Mar 3, 2021
#20
  • Mar 3, 2021
  • #20
You need to get the skew number off his plumbing device. He will chime in he must of got it at Home Depot. Just for the record. When I changed my clutch I put on a Felpro teflon seal , and the sob leaked right away. Now, besides my clutch slipping and my car smelling with oil on the exhaust. I need to do this sooner, or later.
 
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