• Mustang Forums
  • 1996 - 2004 SN95 Mustang -General/Talk-
  • SN95 V6 Mustang Tech

P0402 code - "Excessive flow in the EGR system" - ?

  • Thread starter Thread starter '99 T/A
  • Start date Start date Oct 3, 2005
9

'99 T/A

Founding Member
Mar 19, 2001
357
0
17
Houston, Texas
Oct 3, 2005
#1
  • Oct 3, 2005
  • #1
Morning !


this is actually on a 4.0 V6 '01 Ranger Edge , but what the heck.


Think it would be worthwhile to replace the EGR ? I did not know if this was a known sore spot like on the mid 80's 5.0's.





Thanks in advance !


Britt
 
S

stargate160

New Member
Apr 15, 2005
40
0
0
Oct 3, 2005
#2
  • Oct 3, 2005
  • #2
More than likely it is the sensor, not the valve. I had a similar code, but inefficient. I went to autozone and they told me to change the entire valve ($50). It did nothing. I later read up on it on the internet and found that most EGR issues are caused by the sensor ($20 part from dealer).
 
9

'99 T/A

Founding Member
Mar 19, 2001
357
0
17
Houston, Texas
Oct 3, 2005
#3
  • Oct 3, 2005
  • #3
Do you know where this sensor is ?

I do not have my haynes in front of me, but it seems like there were 1 or 2 other items in the EGR circuit.


I am still trying to get an answer from Ford as to whether or not this is covered by the 8/80K emmissions performance warranty - the local dealer was no help whatsoever.


Surprise, eh ?


Dealers are all alike , no matter what the brand !

 

'66 coupe

Founding Member
Aug 7, 2000
1,202
9
59
Lakeland, Fl.
Oct 3, 2005
#4
  • Oct 3, 2005
  • #4
This was a common problem on my '01, so Ford extended the warranty. In my car's case it was the sensor.

Yea, some dealers suck. At the first dealer I went to(the one I bought my car at in Lakeland) the manager tried telling me it wasn't a common problem, there wasn't a service bulletin about it, and the warranty wasn't extended. So I took the car to a BIG Ford dealership in Orlando by my school. The first person I talked to knew it was covered after I told him what needed to be fixed. And he wasn't even a manager.
 
9

'99 T/A

Founding Member
Mar 19, 2001
357
0
17
Houston, Texas
Oct 4, 2005
#5
  • Oct 4, 2005
  • #5
Just wanted you to know ...

That even if the sensor does not turn out to be the problem, you still saved me $ 50.00 in experimentation costs !

Holy Crap !


I am getting a Ford one thru a buddy for less than $ 20.00 .


Thanks again for the help !!!!!!!!!!!

Britt
 
You must log in or register to reply here.

Similar threads

SURGING IDLE / NO IDLE CHECKLIST FOR 1996–1998 MUSTANG GT (4.6L 2V) - Work In Progress
  • Noobz347
  • Aug 30, 2025
  • 1996 - 2004 SN95 Mustang -General/Talk-
Replies
0
Views
683
1996 - 2004 SN95 Mustang -General/Talk- Aug 30, 2025
Noobz347
SURGING IDLE / NO IDLE CHECKLIST FOR 1999–2004 MUSTANG GT (4.6L 2V) - Work In Progress
  • Noobz347
  • Aug 30, 2025
  • 1996 - 2004 SN95 Mustang -General/Talk-
Replies
0
Views
816
1996 - 2004 SN95 Mustang -General/Talk- Aug 30, 2025
Noobz347
Exhaust EGR and SMOG Systems - KOEO code 34
  • johnny21
  • Nov 16, 2020
  • Fox 5.0 Mustang Tech
  • 2 3 4
Replies
76
Views
9K
Fox 5.0 Mustang Tech Jul 8, 2022
mattys91gt
Engine LTFT at 1.24% at idle, throwing a stored P0174 code
  • zack2001
  • May 15, 2021
  • 2005 - 2009 Specific Tech
Replies
0
Views
2K
2005 - 2009 Specific Tech May 15, 2021
zack2001
S
Code 44 without a code 94
  • sln583
  • May 16, 2009
  • Fox 5.0 Mustang Tech
Replies
17
Views
9K
Fox 5.0 Mustang Tech Oct 3, 2009
liljoe07
Share:
Bluesky Email Share Link
  • Mustang Forums
  • 1996 - 2004 SN95 Mustang -General/Talk-
  • SN95 V6 Mustang Tech
Menu
Log in

Register

  • Forums
  • What's new
  • Media
  • Resources
  • Contact
  • Sponsor
X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?

X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?