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  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
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Studs snapped off in head.

  • Thread starter Thread starter BONE_STOCK
  • Start date Start date Aug 5, 2009
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BONE_STOCK

Member
Jun 28, 2003
69
0
6
North Carolina
Aug 5, 2009
#1
  • Aug 5, 2009
  • #1
Welp...I was removing the stock headers and snapped two bolts on the passenger side. How do I go about removing the studs stuck in the head?

Thanks,
Mike
 

90lxcoupe

20+ Year Stangneter
Oct 7, 2003
3,596
350
134
Aug 5, 2009
#2
  • Aug 5, 2009
  • #2
cut a slot in them with a dremel or cutoff tool and you could try backing them out that way... soak them with some PB blaster before hand. Are they stock heads?
 

stykthyn

I want to measure mine. It doesn't look that tall.
15 Year Member
Jul 6, 2006
5,232
2,652
223
gainesville
Aug 5, 2009
#3
  • Aug 5, 2009
  • #3
soak them in pb blaster and grab them with vice grips
 
K

keiser blade

New Member
Jul 29, 2009
35
0
0
Aug 5, 2009
#4
  • Aug 5, 2009
  • #4
i would heat them as well
 

BONE_STOCK

Member
Jun 28, 2003
69
0
6
North Carolina
Aug 5, 2009
#5
  • Aug 5, 2009
  • #5
No way to do that. The stud surface is in the head. Didn't come off right at the head of the bolt. Yeah stock heads.
 

whitesqual

Active Member
Sep 3, 2008
235
1
28
Coeur D'alene, ID
Aug 5, 2009
#6
  • Aug 5, 2009
  • #6
Upgrade!


Get new heads!
 

BONE_STOCK

Member
Jun 28, 2003
69
0
6
North Carolina
Aug 6, 2009
#7
  • Aug 6, 2009
  • #7
whitesqual said:
Upgrade!


Get new heads!
Click to expand...

ha! not an option with this block!
 

ShortThrow50

Member
Oct 22, 2006
923
2
16
Pa
Aug 6, 2009
#8
  • Aug 6, 2009
  • #8
Don't use easy outs either. You will wind up making the situation worse. Sounds like they are rusted in there pretty good. Your gonna have to either remove the head and take it to a machine shop to have them remove it or just not use that bolt hole. If you smear some permetex ultra copper on both sides of the gasket, you should be fine and not have any leak.
 

90lxcoupe

20+ Year Stangneter
Oct 7, 2003
3,596
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Aug 6, 2009
#9
  • Aug 6, 2009
  • #9
BONE_STOCK said:
ha! not an option with this block!
Click to expand...

why isnt it an option?
 

stykthyn

I want to measure mine. It doesn't look that tall.
15 Year Member
Jul 6, 2006
5,232
2,652
223
gainesville
Aug 6, 2009
#10
  • Aug 6, 2009
  • #10
sounds like that head is going to have to come off
 

BONE_STOCK

Member
Jun 28, 2003
69
0
6
North Carolina
Aug 6, 2009
#11
  • Aug 6, 2009
  • #11
ShortThrow50 said:
Don't use easy outs either. You will wind up making the situation worse. Sounds like they are rusted in there pretty good. Your gonna have to either remove the head and take it to a machine shop to have them remove it or just not use that bolt hole. If you smear some permetex ultra copper on both sides of the gasket, you should be fine and not have any leak.
Click to expand...

Oy......why wouldn't an easy out work? I've never used one but it should work. Isn't that what those kits are for? lol!

I'd like to not have to remove the head. lol! Problem is that the bolts that snapped were on the same exhaust port. Good thing is that it's a BBK header so the pipes are stuck together with the plate. It may work without leaking if I tried putting the header on and used some RTV sealant. I think I'm going to try the easy out. Can't hurt more than it is right now.

90LxCoupe....it's currently not an option because when I do the heads...I'll be doing the whole nine yards. lol!
 

stykthyn

I want to measure mine. It doesn't look that tall.
15 Year Member
Jul 6, 2006
5,232
2,652
223
gainesville
Aug 6, 2009
#12
  • Aug 6, 2009
  • #12
easy outs are so hard they become brittle and often break off inside the bolt. drilling an easy out out(that sounds weird) of a bolt that it snapped off in is nigh impossible.
 

90lxcoupe

20+ Year Stangneter
Oct 7, 2003
3,596
350
134
Aug 6, 2009
#13
  • Aug 6, 2009
  • #13
BONE_STOCK said:
I'd like to not have to remove the head. lol! Problem is that the bolts that snapped were on the same exhaust port. Good thing is that it's a BBK header so the pipes are stuck together with the plate. It may work without leaking if I tried putting the header on and used some RTV sealant. I think I'm going to try the easy out. Can't hurt more than it is right now.
Click to expand...

so how far in are the broke bolts? what have you tried so far to get them out, the RTV idea is most likely not gonna work.
 

BONE_STOCK

Member
Jun 28, 2003
69
0
6
North Carolina
Aug 6, 2009
#14
  • Aug 6, 2009
  • #14
90lxcoupe said:
so how far in are the broke bolts? what have you tried so far to get them out, the RTV idea is most likely not gonna work.
Click to expand...
I'd say like an 1/8th to 1/4" in.
 
B

Brando5641

New Member
Jul 21, 2009
127
0
0
FT Gibson OK.
Aug 6, 2009
#15
  • Aug 6, 2009
  • #15
ez outs ALWAYS BREAKS OFF

i HAVE NEVER HAD ONE WORK.

There is no way of getting around it... It has to come off and go to the machine shop.
RTV or any of that other stuff is never going to work.
Its going to be more work trying to rig it than just sucking it up and pull it off.

DO NOT USE A E Z O U T. If you break it off you are realy screwd b/c u cant drill threw an ezout.
 

ShortThrow50

Member
Oct 22, 2006
923
2
16
Pa
Aug 6, 2009
#16
  • Aug 6, 2009
  • #16
BONE_STOCK said:
Oy......why wouldn't an easy out work? I've never used one but it should work. Isn't that what those kits are for? lol!

I'd like to not have to remove the head. lol! Problem is that the bolts that snapped were on the same exhaust port. Good thing is that it's a BBK header so the pipes are stuck together with the plate. It may work without leaking if I tried putting the header on and used some RTV sealant. I think I'm going to try the easy out. Can't hurt more than it is right now.

90LxCoupe....it's currently not an option because when I do the heads...I'll be doing the whole nine yards. lol!
Click to expand...

it will break off. they work for some applications but not for old rusted bolts that have been in a block for years. If you are serious about using an easy out, dont say i didnt tell you so. Its just gonna cost you more for the machine shop to remove it becuase now you have a broke easy out in there.
 

Beasty306GT

Active Member
Dec 19, 2002
671
4
28
Oxford,Mass
Aug 6, 2009
#17
  • Aug 6, 2009
  • #17
ur gonna have to pull the head and drill it out
 

BONE_STOCK

Member
Jun 28, 2003
69
0
6
North Carolina
Aug 7, 2009
#18
  • Aug 7, 2009
  • #18
oy....this sucks.
 
S

slp352

Member
Oct 19, 2004
42
0
7
Peoria,IL
Aug 7, 2009
#19
  • Aug 7, 2009
  • #19
This just happened to me with a water pump bolt in the block. We used an easy out on it but we did it very slowly and took it easy with it. We managed to remove the bolt and now life is good again. Like they said above you don't want to break the easy out in the head.
 

BONE_STOCK

Member
Jun 28, 2003
69
0
6
North Carolina
Aug 8, 2009
#20
  • Aug 8, 2009
  • #20
slp352 said:
This just happened to me with a water pump bolt in the block. We used an easy out on it but we did it very slowly and took it easy with it. We managed to remove the bolt and now life is good again. Like they said above you don't want to break the easy out in the head.
Click to expand...

Yeah....I think I'm gonna try the easy out. I'll just drill a big hole on the stud to use the biggest easyout I can find. If it breaks off in the head then I guess it's time for an upgrade!!
 
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