The title says it all. I have a buddy who put on a TFS track heat on his 91 5.0 (stock long block, 65TB, 2.5" exhaust, ProM 75mm mass air and 24lb injectors) in preparation for a supercharger. The charger addition is about 2 months away, but he had to fix an oil leak at the back of the stock intake so thought about saving some time and putting on the TFS now. The problem is, when he punches it, the car will slightly stumble a few times up to 5500. It is a subtle stumble, but noticable. If he eases into full throttle, it will pull just fine up to 5500 with no stumble. It seems to be there the faster the car revs (not so much how high, but how fast it gets there if that makes sense). Went through the whole timing issue (set at 10*) and ignition (new cap and rotor, plugs wires check out, plugs check out, no noticeable or so far detectable vacuum leaks; EGR disconnected for years on the stock setup and no problems from that, same with smog equip.; fuel pressure set at 38-39psi (no vacuum). We have been going over this thing for 2 days and are totally stumped. Anything we missed?
. As best as he could figure, it sounded like it was in the upper plenum. I asked if it could be from somewhere else and he said it was most noticeable on the driver's side and sounded like it was coming from inside the plenum. I think it might be a small vacuum leak with that description. Any other thoughts??