19stang67 said:vristang,
Ok, the only thing we could find is that on the rear runner (last one), we noticed some oil on the gasket when we pulled the upper intake off. I figured it came from the PCV vacuum line (we forgot to add the screen at first, duh-huh). the oil seemed to surround the port. We have another gasket on order. Could this be causing the leak? Would this be the upper to lower gasket or, please don't say a lower intake gasket?
Oil in the intake is pretty common, and as you figured, is usually due to a pcv problem. With the screen in place you should be fine, but keep an eye on it.
I don't think the oil would cause the leak though.
I just read your first post again and I have to wonder if maybe the TPS is the problem. Did you reset the tps? Do you have access to a tps that you could swap on to your buddies car, just to check if this is the problem? Do you have a voltmeter to test the tps? (you should be able to manually open the throttle and see the voltage increase steadily and predictably)
It is a long shot, but worth looking at.
Have you sprayed the Starting Fluid around all the vac lines that run around the rest of the engine bay?
It wouldn't be the first time one of the original hard plastic vac lines cracked while working on something else under the hood.
that is all I can think of right now
jason