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Fox Xtremely high fuel consumption

  • Thread starter Thread starter PonyGTrider
  • Start date Start date Apr 11, 2026
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nickyb

I gotta say i never painted my nuts, Never Ever
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#61
  • Apr 15, 2026
  • #61
If you only removed sec.cats maybe the upper cats are a little clogged up, I mean they are the original 30+ year old one s right?
 
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86HO5.0

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#62
  • Apr 15, 2026
  • #62
PonyGTrider said:
All good points and will try to answer one by one:
No chips in the computer, I have two computers and both run fine
No clogged exhaust
I run FR5 or Autolite 3924 calibrated from 0.054” down to 0.040” in an attempt to fix the poor fuel economy issue and finding that the engine runs the strongest at 0.040”
No apparent extra fuel in the cylinders and all the plugs support that with very little fainted dark coloration.
Zero restrictions in the intake ports.
No known burned valves but I haven’t performed a leak down test and here are the compression test results:
1.- 120
2.- 130
3.- 130
4.- 125
5.- 110
6.- 142
7.- 141
8.- 140
In the past I backed down the timing to the stock 10 deg BTDC but haven’t verify the total advance
To be honest I don’t feel watery eyes or smell too much fumes out of the pipes, what I smell is probable because the secondary cats were removed.
9.5 mpg is so pathetic tha I’m tempted to disassemble all the the way down to the deck and do a valves job and reassemble everything from scratch.

Thank you for all the suggestion.
Click to expand...
Those compression numbers seem low to me. The cylinder to cylinder difference is also concerning. You shouldn't have over 20% variation.

A leakdown test is strongly advised.
 
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gkomo

now i can hopefully expect to receive the shaft
Aug 2, 2024
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#63
  • Apr 15, 2026
  • #63
Hows your oil viscosity after a lot of miles and does it smell like fuel?
 
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FastDriver

I was uncomfortably high & wearing a helmet
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#64
  • Apr 15, 2026
  • #64
9.5 mpg just doesn't make sense from a fueling perspective. If we figure your combo for a worst-case 16mpg expected, then you're using ~68% more fuel than you should be. So, where you should be seeing close to stoich at ~14.7:1 during light throttle/cruise operations, you'd actually be seing 8.75:1.

On the load-side of the things, needing 68% more throttle means that instead of needing like 20hp at cruise, you need 33.

Or, it could be somewhere in the middle. If for some reason you were only firing on 6 cylinders (I'd hope this would be something you could feel, but don't discount it just because it isn't obvious), while simultaneously using a badly spec'd MAF, you might be running rich, and might be wasting fuel in 2 cylinders simultaneously.

What a quarterhorse would let you do is to monitor the stock narrow-band O2s' AFRs & fuel trim corrections in real time. You'd also see what the MAF is commanding, timing, and all of the other things that can screw up your tune. I'm not a remote tuner, but if you were in my area of NC, I'd hook up to ya to see what's going on. It would provide the type of data that would really allow you to hone in on your issues.

FWIW, I have a way to monitor fuel pressure & AFR in all 3 of my cars, which REALLY helps me get to the root of whether the issue is fuel or timing related.
 
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PonyGTrider

5 Year Member
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#65
  • Apr 15, 2026
  • #65
nickyb said:
If you only removed sec.cats maybe the upper cats are a little clogged up, I mean they are the original 30+ year old one s right?
Click to expand...
You’re correct, but I can see thru very good and I can’t see anything unusual just a tan color honeycomb.

Thank you
 

PonyGTrider

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#66
  • Apr 15, 2026
  • #66
86HO5.0 said:
Those compression numbers seem low to me. The cylinder to cylinder difference is also concerning. You shouldn't have over 20% variation.

A leakdown test is strongly advised.
Click to expand...
I just ordered a cheap leak down tester to have at least some reference of what’s going on in all cylinders. I’ll get it tomorrow and jump on that task right away.

Thank you
 

PonyGTrider

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#67
  • Apr 15, 2026
  • #67
FastDriver said:
9.5 mpg just doesn't make sense from a fueling perspective. If we figure your combo for a worst-case 16mpg expected, then you're using ~68% more fuel than you should be. So, where you should be seeing close to stoich at ~14.7:1 during light throttle/cruise operations, you'd actually be seing 8.75:1.

On the load-side of the things, needing 68% more throttle means that instead of needing like 20hp at cruise, you need 33.

Or, it could be somewhere in the middle. If for some reason you were only firing on 6 cylinders (I'd hope this would be something you could feel, but don't discount it just because it isn't obvious), while simultaneously using a badly spec'd MAF, you might be running rich, and might be wasting fuel in 2 cylinders simultaneously.

What a quarterhorse would let you do is to monitor the stock narrow-band O2s' AFRs & fuel trim corrections in real time. You'd also see what the MAF is commanding, timing, and all of the other things that can screw up your tune. I'm not a remote tuner, but if you were in my area of NC, I'd hook up to ya to see what's going on. It would provide the type of data that would really allow you to hone in on your issues.

FWIW, I have a way to monitor fuel pressure & AFR in all 3 of my cars, which REALLY helps me get to the root of whether the issue is fuel or timing related.
Click to expand...
Yeah something weird is going on I will keep and review all the data you’re sharing against what I have.
An AFR will be the next step before I tear out all the top end.
I ran a cylinder balance test resulting and all cylinders contributing correctly.
It is unfortunate I don’t have a Quarterhorse to pinpoint the root of the problem.
Yeah I know you would drop by if I was close enough.
In the mean time I will run a lead own test, and verify total advance and see if I can find some leads about this.

Thanks a bunch man!
 
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FastDriver

I was uncomfortably high & wearing a helmet
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#68
  • Apr 15, 2026
  • #68
Quarterhorse is like $250 and available through Moates.
 
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PonyGTrider

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#69
  • Apr 15, 2026
  • #69
FastDriver said:
Quarterhorse is like $250 and available through Moates.
Click to expand...
I’ll see about that possibility
I just removed the sparkplugs and they don’t look like overly fueled, but who knows… They are side gapped at 0.040” and they run awesome! I tried from 0.054” down to 0.40” and there is were it runs the best.
In regards to compression I will re do the test and one thing for sure there is no Blow-By, I have an oil watch can and there only appear three or four drops of oil once in a while.

Thank you

 
Last edited: Apr 15, 2026
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86HO5.0

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#70
  • Apr 15, 2026
  • #70
They look slightly darker than I'd prefer, but not 9mpg dark.
 
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Noobz347

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#71
  • Apr 15, 2026
  • #71
PonyGTrider said:
I’ll see about that possibility
I just removed the sparkplugs and they don’t look like overly fueled, but who knows… They are side gapped at 0.040” and they run awesome! I tried from 0.054” down to 0.40” and there is were it runs the best.
In regards to compression I will re do the test and one thing for sure there is no Blow-By, I have an oil watch can and there only appear three or four drops of oil once in a while.

Thank you

Click to expand...

Why is the strap cut back on all of those spark plugs?
 
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PonyGTrider

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#72
  • Apr 15, 2026
  • #72
Noobz347 said:
Why is the strap cut back on all of those spark plugs?
Click to expand...
It is what they call “Side Gap” and the intention is to expose the spark without being hidden under the strap. That is something I followed up to improve the combustion but tuning the plugs with normal ground strap makes no difference on the poor fuel economy, but it kind of make sense to use side gapped plugs so I did that.
 

PonyGTrider

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#73
  • Apr 15, 2026
  • #73
86HO5.0 said:
They look slightly darker than I'd prefer, but not 9mpg dark.
Click to expand...
Yeah that’s what I thought. So I will narrow my chances to COMPRESSION AND TIMING.
I will get Myles down tester tomorrow and I already removed all the plugs and put No 1 piston at TDC to start checking all cylinders and see where they take me.
 

Noobz347

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#74
  • Apr 15, 2026
  • #74
PonyGTrider said:
It is what they call “Side Gap” and the intention is to expose the spark without being hidden under the strap. That is something I followed up to improve the combustion but tuning the plugs with normal ground strap makes no difference on the poor fuel economy, but it kind of make sense to use side gapped plugs so I did that.
Click to expand...

Put a new set of properly gapped, unmodified copper plugs in there and re-evaluate.

One of the things that doesn't need help on a fuel injected Fox is the ignition system. It provides hot and fat spark, all by itself when it's in good condition.

If you really want to play with the plugs, index them.
 
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AeroCoupe

lube between the nut and the face. I know my lubes
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#75
  • Apr 15, 2026
  • #75
I know I’m running more compression than you are and I’m gapped at 0.050 and my plugs look waaaay better than that. Those look rich if you ask me. This picture is super basic but Inthink you get the idea.

 
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PonyGTrider

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#76
  • Apr 15, 2026
  • #76
Noobz347 said:
Put a new set of properly gapped, unmodified copper plugs in there and re-evaluate.

One of the things that doesn't need help on a fuel injected Fox is the ignition system. It provides hot and fat spark, all by itself when it's in good condition.

If you really want to play with the plugs, index them.
Click to expand...
Yep I will do that but first I will run a leak Down test tomorrow as soon as I get the tester I ordered. I’m very suspicious some things are pointing to that or timing.
I want to find what is causing this terrible MPG once and for for all, but yes I will follow your suggestion

Actually I tried indexing the plugs but I’ve must done something wrong because my engine ran like crap!!!! I might try that again.

Thank you
 

Noobz347

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#77
  • Apr 15, 2026
  • #77
PonyGTrider said:
Actually I tried indexing the plugs but I’ve must done something wrong because my engine ran like crap!!!! I might try that again.
Click to expand...

I wouldn't sweat that part too much. Gains are questionable at best.
 
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PonyGTrider

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#78
  • Apr 15, 2026
  • #78
Noobz347 said:
I wouldn't sweat that part too much. Gains are questionable at best.
Click to expand...
Understood, so tomorrow I will stick with the plan and I’ll put ani update of any findings on the leak down test. I’m worried I will have to take this thin apart but it is what it is
 
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Bullitt347

I have been doing it wrong this whole time
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#79
  • Apr 16, 2026
  • #79
Tailpipes black on the inside?
 
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PonyGTrider

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#80
  • Apr 16, 2026
  • #80
gkomo said:
Hows your oil viscosity after a lot of miles and does it smell like fuel?
Click to expand...
Oil looks normal and may it has a tiny bit of gas smell but almost not noticeable
 
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