Got a little work done today. Clearanced the valve covers to make them fit over the rocker arms, also cleaned and painted them black. I also painted the "Trick Flow" logo on the intake black. So far, I really like how it all turned out, the completed valve covers actually seem to have plenty of clearance.
I had to remove three of these cylindrical bosses cast into the underside of the valve covers and then grind down the rib that the oil fill baffle sits on, and scrap the baffle completely. I'm going to have to figure out something else for an oil baffle now, but I have a few ideas brewing.
Pics-
Up close of the baffle rib here. I used a cut off wheel on my Dremel tool and just went to town. Obviously, both the passenger side and the driver's side valve covers have the same baffle ribbing, but just the driver's side actually gets the oil fill tube and the stamped steel baffle itself. So, I had to cut the same amount of material off both valve covers.
What I did to get rid of the bosses was to first drill a pilot hole, then use a drill larger than the boss and basically mill it down, using the small hole as a guide for the large drill. I got a little too cautious drilling the pilot hole on this one, and broke through the inside of the casting, which made running the big drill down difficult. The rest of the bosses went pretty easy though.
Painted.