• Mustang Forums
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • Fox 5.0 Mustang Tech

Engine Engine rebuild suggestions

  • Thread starter Thread starter JulianR
  • Start date Start date Mar 3, 2023
  • Tags Tags
    302 rebuild 5.0 rebuild
Prev
  • 1
  • …
  • 8
  • 9
  • 10
  • 11
  • 12
  • …
  • 22
Next
First Prev 10 of 22 Next Last

LILCBRA

I wish I didn't have all of these balls in the air
Mod Dude
Dec 6, 2005
6,343
5,318
194
Corn County USA
Nov 10, 2023
#181
  • Nov 10, 2023
  • #181
It's probably taper locked, give it a smack with a screwdriver handle or something similar.
 
Reactions: JulianR

JulianR

Active Member
Jun 13, 2016
179
43
38
Nov 10, 2023
#182
  • Nov 10, 2023
  • #182
Smack against the retainer or the keepers?
 

LILCBRA

I wish I didn't have all of these balls in the air
Mod Dude
Dec 6, 2005
6,343
5,318
194
Corn County USA
Nov 10, 2023
#183
  • Nov 10, 2023
  • #183
You can try the retainer or the valve head while holding the compressor and spring to the head. You're looking to release the bind that the keepers have on the retainer so they have to have some room to separate.
 
Reactions: JulianR

LILCBRA

I wish I didn't have all of these balls in the air
Mod Dude
Dec 6, 2005
6,343
5,318
194
Corn County USA
Nov 10, 2023
#184
  • Nov 10, 2023
  • #184
Something else you could try is to take a socket, place it on the retainer around the valve stem, then give it a smack before you try the compressor. I've heard of people having luck doing it that way too.
 
Reactions: JulianR

JulianR

Active Member
Jun 13, 2016
179
43
38
Nov 10, 2023
#185
  • Nov 10, 2023
  • #185
I've tried that a little, but don't have the confidence to do it hard as I'm afraid to break the valve head once it moves in the chamber from the blow.
 

LILCBRA

I wish I didn't have all of these balls in the air
Mod Dude
Dec 6, 2005
6,343
5,318
194
Corn County USA
Nov 10, 2023
#186
  • Nov 10, 2023
  • #186
You'll have to hit it pretty hard to break it, and a screw driver handle shouldn't affect it in any harmful way. It's effectively a soft blow hammer - now if you were gonna try to drive it out with an actual hammer or something - that might have an effect. It's hard to explain, but you're just giving it a good thump. Or you could give it a fairly forceful push - that's pretty much all the other type of compressor is going to do for you. And you're not putting a side load on it that way, so unless they're seized in the guides you're not going to bend them or anything. Give it a whack and see what it does. Worst case scenario is you screw up *one* valve - you'll know what NOT to do if that happens.

I have a smallish piece of bronze that was going to be scrapped at a place I used to work that was kinda shaped like a hammer, that's what I used. If you have a decent sized piece of aluminum that would work to. You just don't want to use anything that's harder than the valve material to smack the valve head. You're basically giving it a good shock to break it loose, once that's done it'll come right apart for you.

It's a lot the same concept as removing a collet from a Bridgeport knee mill. The R8 collet is locked into the spindle by the drawbar and the taper and kept from spinning by a key. You loosen the drawbar but the collet won't just fall out, you gotta give it a little shock. Here's a couple videos to show what I'm talking about:



You can see it's a decent whack - it's not like driving a nail or anything, but it's not like you're tapping someone on the shoulder. Think of the drawbar as the head of the valve and the collet as the keepers. Give the valve a whack and the keepers will suddenly let go.
 
Reactions: JulianR

General karthief

wonder how much it would cost to ship you a pair
5 Year Member
Aug 25, 2016
27,872
10,542
203
polk county florida
Nov 10, 2023
#187
  • Nov 10, 2023
  • #187
That's a lot of work just for clean up and paint (?)
Just say'n
 

JulianR

Active Member
Jun 13, 2016
179
43
38
Nov 13, 2023
#188
  • Nov 13, 2023
  • #188
Well, I bought the heads from a guy on facebook. At the very least I'll find out what state the heads are in and replace the valve seals. Better now then to find out something is wrong when the engine is in the car
 

General karthief

wonder how much it would cost to ship you a pair
5 Year Member
Aug 25, 2016
27,872
10,542
203
polk county florida
Nov 13, 2023
#189
  • Nov 13, 2023
  • #189
JulianR said:
Well, I bought the heads from a guy on facebook. At the very least I'll find out what state the heads are in and replace the valve seals. Better now then to find out something is wrong when the engine is in the car
Click to expand...
Ahhhh, sounds reasonable
carry on.
 

JulianR

Active Member
Jun 13, 2016
179
43
38
Nov 15, 2023
#190
  • Nov 15, 2023
  • #190
Well, the harbor freight C valve compressor sucks. Couldn't get it to align straight between the valve head and the spring retainer. Ended up bending the tool's tip.

I guess I'm gonna try whacking a socket over the retainer harder to try and get the keepers out, otherwise, I'm out of ideas.
 

LILCBRA

I wish I didn't have all of these balls in the air
Mod Dude
Dec 6, 2005
6,343
5,318
194
Corn County USA
Nov 15, 2023
#191
  • Nov 15, 2023
  • #191
You could also try this guy's method.

 
Reactions: JulianR

JulianR

Active Member
Jun 13, 2016
179
43
38
Nov 15, 2023
#192
  • Nov 15, 2023
  • #192
yea, saw that exact video and tried it-- couldn't get the clamp to stay on-- when I tightened it, it kept slipping. Don't know if it's me or the angle of the valve on the GT40P heads
 

AeroCoupe

lube between the nut and the face. I know my lubes
Founding Member
Oct 28, 2001
5,826
3,961
183
Claremore, OK
Nov 15, 2023
#193
  • Nov 15, 2023
  • #193
Have you sprayed the valve tips with carb cleaner? I would do that a couple of times and then use the socket and hammer to shock them. Use a couple of 2x4's or 2x6's and span the cylinder you are working on so that if the valve comes down when you are trying to break things loose it does not contact the top of the work bench.
 
Reactions: JulianR

JulianR

Active Member
Jun 13, 2016
179
43
38
Nov 15, 2023
#194
  • Nov 15, 2023
  • #194
That I haven't tried yet. Will give it a shot. Thanks.
 

AeroCoupe

lube between the nut and the face. I know my lubes
Founding Member
Oct 28, 2001
5,826
3,961
183
Claremore, OK
Nov 15, 2023
#195
  • Nov 15, 2023
  • #195
Remember that parts can go flying everywhere if the keepers do decide to come out so wear appropriate PPE.
 
Reactions: JulianR

General karthief

wonder how much it would cost to ship you a pair
5 Year Member
Aug 25, 2016
27,872
10,542
203
polk county florida
Nov 15, 2023
#196
  • Nov 15, 2023
  • #196
AeroCoupe said:
Remember that parts can go flying everywhere if the keepers do decide to come out so wear appropriate PPE.
Click to expand...
 
Reactions: JulianR, 85GTStangGuy and AeroCoupe

JulianR

Active Member
Jun 13, 2016
179
43
38
Nov 15, 2023
#197
  • Nov 15, 2023
  • #197
Finally, after gaining some confidence and upgrading to a 5lb hammer, the springs came off. Thank you all for your help.
 
Reactions: LILCBRA and AeroCoupe
1

1BAD50

20+ Year Stangneter
Feb 25, 2003
28
4
13
Nov 24, 2023
#198
  • Nov 24, 2023
  • #198
As a retired automotive machine shop manager and Ford Racing engine builder/distributor/shop owner I have enjoyed going thru this entire post. I must say that most of the responses have been quite good. Allow me to take a reverse tact and mention a few items where I have been witness to mistakes made by those that have avoided the dreaded machine-shop issues/cost.

1.) With mileage comes the walking or movement of the main bearing webs in the block. The original main bearings will wear accordingly as this SLOWLY takes place. The main bearings are removed in the rebuild process and obviously replaced with new bearings which do not have this wear. Now installing the crank finds that either it is locked up or turns poorly. The block needs an align-hone.

2.) If your cam bearings were good before...they won't be after a caustic hot tanking.

3.) Your using your old hi-mileage pistons and you've installed your new rings without cleaning the back of the ring grooves. Gee...why have you broken off the piston's top ring lands attempting to re-install them in the block ?

4.) Your didn't remove the cylinder wall top ridge with a cutter and now the rings are broken and/or the piston top ring land is toast. Or...your inexperience with the cutter has hurt the top of the cylinder.

5.) Doing a valve job causes a loss of compression...

6.) Doing a valve job causes a loss of airflow unless done by a qualified cylinder head porter with experience with that particular cyl. head...

7.) Anyone doing #5 or #6 on an NHRA National Record holder's cylinder heads results in loss of life.

8.) Installing Aluminum cylinder heads results in loss of compression due to lack of thermal reflection properties...all other things being equal of course. What are you doing about it...hmmm ?

9.) Installing a cam with extended duration causes a loss of dynamic compression.

10.) 1000 plus other things....including have a Chevy guy work on your Ford...

BTW...good deal picking up those heads/springs considering your cost outlines...lap-in the valves just to check seating...& how's the guides ?
 
Last edited: Nov 24, 2023
Reactions: Boostedpimp and nickyb

JulianR

Active Member
Jun 13, 2016
179
43
38
Nov 27, 2023
#199
  • Nov 27, 2023
  • #199
Guides look good. Just finished cleaning one head and valves. Lapping-in valves is next. Also, 2 shims were for some reason damaged, need to replace them-- so I'm glad I took the heads apart. Other than that, things seem to be in pretty good shape.
 
Reactions: General karthief
Y

Yoyoda

Member
Mar 4, 2014
26
4
14
Ontario Canada
Dec 10, 2023
#200
  • Dec 10, 2023
  • #200
I’m enjoying this thread too. Reminds me of my first rebuild around 10 years ago. That was a simple rings, bearings, dingleball hone, gaskets rebuild. Got me a few years until I had the itch for moar powa.
Current engine has a bored and align honed block, Ed cam, AFR’s and Tmoss ported Explorer intake. It scoots in a swapped Miata.
Keep posting updates.
 
Reactions: JulianR
Prev
  • 1
  • …
  • 8
  • 9
  • 10
  • 11
  • 12
  • …
  • 22
Next
First Prev 10 of 22 Next Last
You must log in or register to reply here.

Similar threads

Engine Suggestions on an engine rebuild. Stock cam/GT40Ps or aftermarket on both for a fun weekend driver?
  • MadSquirrelTech
  • Apr 28, 2026
  • Fox 5.0 Mustang Tech
  • 2
Replies
23
Views
675
Fox 5.0 Mustang Tech May 7, 2026
MadSquirrelTech
9
Engine Donor '00 Mountaineer meet '91 Fox
  • 91firecracker
  • May 11, 2026
  • Fox 5.0 Mustang Tech
  • 2 3
Replies
41
Views
748
Fox 5.0 Mustang Tech May 28, 2026
91firecracker
9
P
Engine Mysterious coolant leak at back of engine
  • palerider94
  • Jan 18, 2026
  • Fox 5.0 Mustang Tech
Replies
1
Views
177
Fox 5.0 Mustang Tech Jan 19, 2026
AeroCoupe
J
'04 3.8L V6 mineral deposits and oil on #3 cylinder. Does it need a rebuild or something simpler?
  • joeybuddy96
  • Mar 18, 2026
  • SN95 V6 Mustang Tech
Replies
5
Views
224
SN95 V6 Mustang Tech Jun 9, 2026
joeybuddy96
J
D
Engine HO cam in non HO roller block ‘93 f150
  • DanC1993f150
  • Mar 21, 2026
  • Fox 5.0 Mustang Tech
Replies
7
Views
240
Fox 5.0 Mustang Tech Mar 29, 2026
General karthief
Share:
Bluesky Email Share Link
  • Mustang Forums
  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-
  • Fox 5.0 Mustang Tech
Menu
Log in

Register

  • Forums
  • What's new
  • Media
  • Resources
  • Contact
  • Sponsor
X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?

X

Privacy & Transparency

We use cookies and similar technologies for the following purposes:

  • Personalized ads and content
  • Content measurement and audience insights

Do you accept cookies and these technologies?