What a pain in my ass. I was dropping voltage everywhere. So I replaced the ground cable... Well, go to take the bolt out of the block, and the bolt breaks lol! So I bolted the new one onto the a/c bracket. Then I ran a nice 4 gauge from that to the sway bar mount. Man, the grounds are so much better now! Dropping maybe 30-50mV compaired to 200 mV's before. Then, I made my own Alt wire. I upgraded my alt to a 3G 150 amp, and I said, what the hell... I'm not pulling any more amps then stock so I'm not going to upgrade the wire... WRONG. That made a huge difference in keeping voltage up! Nice fat 4 gauge wire from the alt to the starter solenoid. Thing will sit at almost 15 volts at idle (Underdrive pulleys on the water pump and crank, overdrive alternator pulley), and about 14.2-14.3 after the car warms up to normal operation temperature. (things aren't as efficient when hot). Fan comes on, voltage doesn't move.... headlights on and fan, volts goes to about 14.0... a/c, headlights, and fan on... about 13.7-13.8 volts... Before I was dropping to around 12.0-12.5 volts with everything on. Can you say major difference? I would recommend to anyone doing a 3G alt upgrade to replace your battery ground with a nice 4 gauge, run a 4 gauge body ground... and run atleast a 4 gauge alt wire. Fixed all my problems!
I'd like to thank David (5spGT), JT (HISSIN50) and jrichker. Thanks guys.
I'd like to thank David (5spGT), JT (HISSIN50) and jrichker. Thanks guys.