So I got some free time today to bang out the passenger door.
Window guide bushings were junk.
Might be why that window rattled so much.
Next up, door lock actuator. I did not drill out the rivet. I just removed the lock from the white clip in the door. Wasn't too hard. Swapped in actuator and it sucks. It's weak. It actually works better on the pass side switch. If I press the drivers switch I need to hold it to give it s little extra time. It's a Daniel carpenter reproductions actuator. It sucks. I might have to spring for a Ford NoS unit on eBay one of these days.
Oh yeah, this might be why my original failed and seized up
I did change the run channel. I said I wouldn't but it was dry and cracked. Anyway, whoever told me about silicone spray, I owe you a beer. With my prior knownledge from the drivers side, and the silicone spray lube, I was able to swap the channel in 20 mins and have it work the first time I rolled the window up. Much better! I'm happy about that.
I'd say almost 2 hrs start to finish. Just need the mirror motor to show up so I can put that in before putting the door panel on.
Oh, I also spent 3 hours building this lego table for the kids for Xmas that will roll under the bed. Just need to stain it, glue the panels and a few little odds and ends on it.
Tmi seat kit didn't show up yet. Was supposed to come Sat but UPS never showed up. My hog ring pliers and hog rings show up tomorrow too. It's go time