If you do a search for threads i have made, i made one talking about how basically you can gain or lose as much as an inch in belt length just by loosening the power steering and alternator bolts and wiggling the brackets around. There is enough play in those bolts holes to allow a lot of variance in belt length. If you're almost there with a certain belt length, loosen everything up and see if you can pop the belt on, then tighten everything down. By the time you need to take the belt off again, it will have stretched enough to allow it to go on easy the next time.
Trust me on this, been there and done it 100s of times...it's quite frustrating but this one detail made all the difference in the world.