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  • SN95 4.6L Mustang Tech

PI swap question (sorry)

  • Thread starter Thread starter AntiRice98
  • Start date Start date Aug 1, 2007
A

AntiRice98

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Dec 6, 2005
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Aug 1, 2007
#1
  • Aug 1, 2007
  • #1
This might be a repeat but i searched and found nothing. I am doing a PI swap with cnc ported and polished heads, Trickflow upper plenum with a stock 2002 lower, and BBK long tubes in my 98. What all do i need as far as Head Gaskets, Header Bolts, and stuff like that?
 

forum155pl

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Jul 11, 2006
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the 509
Aug 1, 2007
#2
  • Aug 1, 2007
  • #2
buy the head swap kit from ford
 

5spd GT

"the 5.0 owns all"
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Aug 3, 2007
#3
  • Aug 3, 2007
  • #3
1996-1998 Mustang GT 4.6L – Installing 2001-2004 Heads/Cam/Intake for PI Headswap

Parts Checklist:

01+ PI Romeo Heads – 1W7Z-6049-AARH (RH) and 1W7Z-6049-AALH (LH) (1 each)
01+ PI Intake Manifold Assembly – 1W7Z-9424-AB – (1)
01+ Cams - 1L2E-6250-BA (RH) and 1L2E-6A274-CA (LH) – (1 each)
01+ PI Head Gaskets – 4C2Z-6051-AA (RH) and 4C2Z-6051-BA (LH) – (1 each)
01+ PI Intake Gasket – YL3Z-9439-BA -(1 each for a total of 2)
01+ Cam/Valve Cover Gaskets – F6AZ-6584-AA (RH) and F6AZ-6584-BA (LH) – (1 each)
New OEM Head Bolts – 5R3Z-6065-AA -(20 bolts)
Alternator Bracket - F8AZ-10153-EA – 96-98 with PI Intake/Al. Crossover - (1 brkt)
Coolant Tube – XR3Z-18B402-AA - (1 tube)
Coolant Nipple – F75Z-8555-AA – (1 nipple)
Timing Cover/Front Cover Gasket – F1AZ-6020-A – (1 gasket)
Timing Cover/Front Cover Gasket – F1AZ-6020-C – (1 gasket)
Timing Cover/Front Cover Gasket – F6AZ-6020-BB – (1 gasket)
Exhaust Manifold Gaskets – YC2Z-9448-A - (4 gaskets)
Crankshaft Seal – F5AZ-6700-A – (1 seal)
Crankshaft Bolt – F5RZ-6A340-B – (1 bolt)
Camshaft Bolts – YF7Z-6279-AA - (1 for each cam for a total of 2 bolts)
OEM Dipstick or Lokar Oil Dipstick - XR3Z-6754-BA or LOK-ED-5014 – (1 dipstick)
Upper Plenum O-Ring – XR3Z-9L437-BA – (1 o-ring)
Thermostat O-Ring – F1VY-8255-A – (1 o-ring)
Water Pump O-Ring – F1VY-8507-A – (1 o-ring)
Header Down-Pipe Gasket – XR3Z-9450-AA – (1 gasket)
Stock or 180* Thermostat – 3L3Z-8575-AC (192*) - (1 t-stat)
Spark Plug Wires – F8PZ-12259-HA – (1 kit)
Spark Plugs – SP-505 – (8 plugs): Motorcraft AGSF-22C's gapped at .048 to .050 for normal street use or AWSFA-12C's for street/strip. The 12C's are 2 steps colder than stock and if you are going to run it hard it might be a better option.

This is all assuming you are installing 01-04 heads. They are romeo heads.

That is all you need...
 
A

AntiRice98

Member
Dec 6, 2005
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Aug 3, 2007
#4
  • Aug 3, 2007
  • #4
thanks man, that helps alot
 

5spd GT

"the 5.0 owns all"
Founding Member
Aug 7, 2002
9,516
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99
Arkansas
Aug 3, 2007
#5
  • Aug 3, 2007
  • #5
forum155pl said:
buy the head swap kit from ford
Click to expand...

Head Changing Kit - M-6067-D46 – Good for 99-04 Heads

The head changing kit can save you some money. It includes head gaskets (older gen. 7 style), head bolts, exhaust manifold gaskets, oil dipstick tube, and head bolt bushings that help you install the heads in the engine bay. It keeps the head bolts from protruding past the bottom of the head while installing. Easily removed and easier to use. I had no issues with it.

But, it does not have everything you need, though you could get away with it.

Technically the only gaskets that NEED to be new are the headgaskets.
 

5spd GT

"the 5.0 owns all"
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Aug 7, 2002
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Aug 3, 2007
#6
  • Aug 3, 2007
  • #6
AntiRice98 said:
thanks man, that helps alot
Click to expand...

You do not need the spark plug wires, that was just a bonus if you wanted too...

The only new bolts you need are head bolts. For your BBK Longtubes they may come with new bolts, if so, use them. If not, reuse your stockers, good luck!
 
D

Disturbed One

New Member
Jun 26, 2005
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Aug 4, 2007
#7
  • Aug 4, 2007
  • #7
01+ PI Romeo Heads – 1W7Z-6049-AARH (RH) and 1W7Z-6049-AALH (LH) (1 each)

Would those be the heads that have more threads holding the spark plugs in???
 

5spd GT

"the 5.0 owns all"
Founding Member
Aug 7, 2002
9,516
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99
Arkansas
Aug 4, 2007
#8
  • Aug 4, 2007
  • #8
Disturbed One said:
01+ PI Romeo Heads – 1W7Z-6049-AARH (RH) and 1W7Z-6049-AALH (LH) (1 each)

Would those be the heads that have more threads holding the spark plugs in???
Click to expand...

Couldn't tell you...I didn't know there was a difference in threads...

If you torque them to 13 ft. lbs, you will be fine either way
 
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