PI swap question (sorry)

AntiRice98

Member
Dec 6, 2005
158
0
16
This might be a repeat but i searched and found nothing. I am doing a PI swap with cnc ported and polished heads, Trickflow upper plenum with a stock 2002 lower, and BBK long tubes in my 98. What all do i need as far as Head Gaskets, Header Bolts, and stuff like that?
 
1996-1998 Mustang GT 4.6L – Installing 2001-2004 Heads/Cam/Intake for PI Headswap

Parts Checklist:

01+ PI Romeo Heads – 1W7Z-6049-AARH (RH) and 1W7Z-6049-AALH (LH) (1 each)
01+ PI Intake Manifold Assembly – 1W7Z-9424-AB – (1)
01+ Cams - 1L2E-6250-BA (RH) and 1L2E-6A274-CA (LH) – (1 each)
01+ PI Head Gaskets – 4C2Z-6051-AA (RH) and 4C2Z-6051-BA (LH) – (1 each)
01+ PI Intake Gasket – YL3Z-9439-BA -(1 each for a total of 2)
01+ Cam/Valve Cover Gaskets – F6AZ-6584-AA (RH) and F6AZ-6584-BA (LH) – (1 each)
New OEM Head Bolts – 5R3Z-6065-AA -(20 bolts)
Alternator Bracket - F8AZ-10153-EA – 96-98 with PI Intake/Al. Crossover - (1 brkt)
Coolant Tube – XR3Z-18B402-AA - (1 tube)
Coolant Nipple – F75Z-8555-AA – (1 nipple)
Timing Cover/Front Cover Gasket – F1AZ-6020-A – (1 gasket)
Timing Cover/Front Cover Gasket – F1AZ-6020-C – (1 gasket)
Timing Cover/Front Cover Gasket – F6AZ-6020-BB – (1 gasket)
Exhaust Manifold Gaskets – YC2Z-9448-A - (4 gaskets)
Crankshaft Seal – F5AZ-6700-A – (1 seal)
Crankshaft Bolt – F5RZ-6A340-B – (1 bolt)
Camshaft Bolts – YF7Z-6279-AA - (1 for each cam for a total of 2 bolts)
OEM Dipstick or Lokar Oil Dipstick - XR3Z-6754-BA or LOK-ED-5014 – (1 dipstick)
Upper Plenum O-Ring – XR3Z-9L437-BA – (1 o-ring)
Thermostat O-Ring – F1VY-8255-A – (1 o-ring)
Water Pump O-Ring – F1VY-8507-A – (1 o-ring)
Header Down-Pipe Gasket – XR3Z-9450-AA – (1 gasket)
Stock or 180* Thermostat – 3L3Z-8575-AC (192*) - (1 t-stat)
Spark Plug Wires – F8PZ-12259-HA – (1 kit)
Spark Plugs – SP-505 – (8 plugs): Motorcraft AGSF-22C's gapped at .048 to .050 for normal street use or AWSFA-12C's for street/strip. The 12C's are 2 steps colder than stock and if you are going to run it hard it might be a better option.

This is all assuming you are installing 01-04 heads. They are romeo heads.

That is all you need...
 
buy the head swap kit from ford

Head Changing Kit - M-6067-D46 – Good for 99-04 Heads

The head changing kit can save you some money. It includes head gaskets (older gen. 7 style), head bolts, exhaust manifold gaskets, oil dipstick tube, and head bolt bushings that help you install the heads in the engine bay. It keeps the head bolts from protruding past the bottom of the head while installing. Easily removed and easier to use. I had no issues with it.

But, it does not have everything you need, though you could get away with it.

Technically the only gaskets that NEED to be new are the headgaskets.