Pics of ROUSCHARGER INSTALL

toolttime

New Member
Dec 17, 2005
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Alberta Canada
Here are pics we have taken during our install. Basically the first part is modifiing, like moving wire connectors, heater hoses, alternator air box . etc. 2nd part is preassemble, intake w intercooler, cooler for front of rad , etc. This is where we are at at now. On the weekend we have to baisically remove front of car to install coller. The parts are well packaged and maked. Instructiobns so far are pretty clear.
 

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if you use a photo hosting service like photobucket (which was mentioned earlier), you can show up to 20 images per reply. this would be the best use of your time, and easier too.
 
CPU back from roush today I was suprised it is here already since I had sent on Friday the 23 december with xmas in between. They have there sticker on it so it must have made it there. Roush does the reflash on the cpu as part of the package. They have a prepaid Fedex box in the kit to send to roush


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Well the last day of 05 and we started of by mounting the water tank for intercooler
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Then we jacked up car took off front wheels to be able to remove front half of inner fenders and the front bumper. Actually remove the front of the car was probably the easiest thing we have done. This is to install the cooler for intercooler.

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We now installed the cooler and I must say the way it was built was like it came right from ford themselves it was perfect fit. We removed the crush beam
(styrofoam lol)from the front . Removed the 2 inside bumper bolts. this is where the cooler mounts. We then installed the 2 supllied hoses to the engine compartment on paseenger side the other to the drivers side fender area. this is where the water pump for inter cooler goes. On the pump side we had to cut a few inches of hose off at a time to get the kinks out of the hose.

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Had to adjust a/c lines to make sure they didn't rub against cooler

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Here's the intercooler water pump and bracket. We had to remove a plug from close to cpu and cut of a red wire. We then solderd the supllied harness for pump and ran near top of rad to the drivers side.

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Next we installed the supplied cooler autolite spark plugs. the order They do things in the instructions seem to make things easier to do. Like the spark plugs we be a little tight with everything on to change.

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we then reinstalled the cooler lines we haad to modify into water pump under intake. Remove tape and clean the surface area to insatl the intake


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