They should line up every time they pass. Redo it.
Its very easy for it to jump timing when u let the tension loose.
I don't believe this is true. Two complete revolutions of the crankshaft will put the timing marks on the sprockets back where they should be but the chain links will not be at the same points in space anymore. The cam and crank phasing will still be correct but those colored links won't match up.
The chain has 58 links and the crank sprocket has 21 teeth with one link essentially using up 2 teeth. One complete revolution of the crankshaft drags 10-1/2 links worth of chain down. So two complete revolutions, which puts the cam and crank marks back into alignment, only moves the chain 21 links which is less than half its length.
In order for the links to end up in the same spot, the crank sprocket would have to move 58 links' worth of rotations or 58/10.5 or 5.5238... rotations. Of course, because this isn't an even and integral number of rotations, the crank and cam timing marks aren't going to point anywhere recognizable (even though they're still in phase with each other...) In order for everything to line up -- the timing marks to be oriented correctly
and the colored links to land right where they were at initial setup -- a large number of crank rotations would seem to be required and this number has to be both integral and even (to represent complete cycles) and must also meet the length criteria of the chain.
If one chain length is 5.523809524 rotations of the crank and we know we need an integral number of these to get the colored links lined up, how many of these numbers would result in a number of crankshaft rotations that is also integral
and even? 21? 21*5.5238... = 116, meaning after 116 crank rotations everything would be back in line?
I dunno..I probably messed up the math but this is the idea. As long as the marks are set up correctly initially and the timing marks -- not coloured links -- come back into alignment after a coupld of rotations, he should be good to go. Hopefully the OPer will turn his crankshaft 116 times and let me know if the chains come back into line as well.
BTW, this does make a degree of sense from a wear perspective. Any two meshing surfaces -- chain bushings and sprocket teeth -- only come into contact occasionally, which helps to distribute wear. In gear systems this sort of thing is termed "hunting tooth" mesh or something like that...
My head hurts. I'm going to lie down now.