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Build Thread '83 T-top Coupe - Welding Holes in My Rear

  • Thread starter Thread starter Davedacarpainter
  • Start date Start date Aug 19, 2016
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    1983 t-top coupe fox full floor pan
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BlakeusMaximus

Still got to try a little lube on my speedo head
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  • May 1, 2018
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Davedacarpainter said:
This repair will have to be done in steps.

I fixed the inner area first so it would all line up again. I baked it in the booth for about an hour so I can probably do more this afternoon.

I’ll have to build the edge now.

Ah well, pictures of the first part.

I used a cutoff wheel to clean up all the cracks first and made some criss cross cuts to give the PBA more to bite into. I also sanded the whole area with 40 grit before spreading the PBA.
Click to expand...
That stuff looks familiar Dave!
 

Davedacarpainter

Chicks can make things hard if they’re inspired...
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  • May 1, 2018
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90sickfox said:
That PBA is some serious stuff.... still gotta order mine. I may do that today....
Click to expand...
I love the stuff Scott. This is a fiberglass panel and I didn't wish to fck around with fg. What do I do?

PBA to the rescue!
 
Reactions: General karthief

Davedacarpainter

Chicks can make things hard if they’re inspired...
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BlakeusMaximus said:
That stuff looks familiar Dave!
Click to expand...
Ain't that the truth Blake. I wonder how many tubes I've used so far on Booger........
 

Davedacarpainter

Chicks can make things hard if they’re inspired...
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I'm on my third coating of the PBA and am letting it sit over night.

I hate me, I just wanted to make the panel solid. Now I'm thinking about smoothing all of that stuff out and painting the header panel the trim grey............................................................... Maybe I should paint the headlight adjusters green?
 

Davedacarpainter

Chicks can make things hard if they’re inspired...
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So! A decent english wheel costs in the $500-$3000 range. I tried through my little bodyshop network to come up with one. The only ones that have them are the shops that use them and charge their customers out the butt for custom rods.

I've blown pretty much all of my money that I can spend on Booger. Believe it or not, I'm trying to keep this a pay as you go build.

I really want an english wheel.........and a bead roller...........and a planishing hammer............and a Bugatti.........

I may have to rely on the age old way of producing custom panels, a leather bag and a specialized set of shaping hammers.

I'm actually kind of excited about this. I'll feel like one of those really old people that used to build coaches for their clientele!

That's right guys! It'll be the Booger Coachworks for a while!
 
Reactions: 02 281 GT, BlakeusMaximus, 95BlueStallion and 2 others

Davedacarpainter

Chicks can make things hard if they’re inspired...
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#4,026
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Oh yeah, I dropped off the new(ish) radiator support at the sandblaster's along with the headlight buckets.

I'll get them back in a couple days and paint the buckets and get the support in primer. I might as well smooth the top of the support too.
 

General karthief

wonder how much it would cost to ship you a pair
20+ Year Stangneter
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#4,027
  • May 1, 2018
  • #4,027
You got a new ct, Was it deserved?
 
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Davedacarpainter

Chicks can make things hard if they’re inspired...
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General karthief said:
You got a new ct, Was it deserved?
Click to expand...
About damn time!
 

Davedacarpainter

Chicks can make things hard if they’re inspired...
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I ordered a nice set of forming hammers and a big leather bag I'll fill with some sand. No english wheel.

Ah what the heck, i can do the 1/4's this way as well.
 
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95BlueStallion

My assy trans to myself
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Interested to see this!
 

bird_dog0347

still married haven't seen testicles in years
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#4,031
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Exciting stuff! I need to learn the ways of the "panelbond cult", just because.
 

RaggedGT

Been here over a DECADE and still no CT
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Davedacarpainter said:
About damn time!
Click to expand...
You have had a couple new ones lately lol
 

Davedacarpainter

Chicks can make things hard if they’re inspired...
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RaggedGT said:
You have had a couple new ones lately lol
Click to expand...
Well I have been trying pretty diligently.....
 
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CarMichael Angelo

my rearend will smell so minty fresh,
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95BlueStallion said:
Thats one of my next projects this summer. I am going to send my headlights to @95steedamustang for restoration. I finally have a full set with no cracks or chips.
Click to expand...
Why?
Why in the hell do you read these how to's from the people that offer them up, when your idea of a how to is: "How do I box up my junk and ship it to somebody else to do it for me?"

Our Man Dave here is offering the closest thing you'll get to "Repairing your headlight buckets for idiots" that you'll ever find at your local book-store. And, unlike the examples that your book-store would offer up, the pictures he will show you are exact duplicates of the the ones you have.

It's like painting a picture using paint by numbers.

You've already did your bumper, and it turned out great, and that PBA fungoo is clearly the closest thing you can get mold-able plastic. Requires the skill equivalent to building something with your kids play-doh fun factory.

C'mon! Dont cave in to the "My time is too valuable, I'd rather pay somebody else to do what I'll take credit for later" club.
You are only in your 30's....you don't have an excuse.

No titanium Knees.
No old age related fatigue.
No I got no place to do it.

Do Not Become a wuss.
 
Reactions: Davedacarpainter

95BlueStallion

My assy trans to myself
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CarMichael Angelo said:
Why?
Why in the hell do you read these how to's from the people that offer them up, when your idea of a how to is: "How do I box up my junk and ship it to somebody else to do it for me?"

Our Man Dave here is offering the closest thing you'll get to "Repairing your headlight buckets for idiots" that you'll ever find at your local book-store. And, unlike the examples that your book-store would offer up, the pictures he will show you are exact duplicates of the the ones you have.

It's like painting a picture using paint by numbers.

You've already did your bumper, and it turned out great, and that PBA fungoo is clearly the closest thing you can get mold-able plastic. Requires the skill equivalent to building something with your kids play-doh fun factory.

C'mon! Dont cave in to the "My time is too valuable, I'd rather pay somebody else to do what I'll take credit for later" club.
You are only in your 30's....you don't have an excuse.

No titanium Knees.
No old age related fatigue.
No I got no place to do it.

Do Not Become a wuss.
Click to expand...

Im sending Kevin my headlights so he can clean them up and clear them so they never dull again. He has the know how, experience, and tools to do it right. If my header was cracked, I could easily repair that.

Speaking of all this, I have a tail light project coming up. More on that in my own thread soon enough.
 

CarMichael Angelo

my rearend will smell so minty fresh,
15 Year Member
Nov 29, 1999
10,641
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Birmingham, al
May 1, 2018
#4,036
  • May 1, 2018
  • #4,036
95BlueStallion said:
Im sending Kevin my headlights so he can clean them up and clear them so they never dull again. He has the know how, experience, and tools to do it right. If my header was cracked, I could easily repair that.

Speaking of all this, I have a tail light project coming up. More on that in my own thread soon enough.
Click to expand...

Sigh.......
 
S

slow84lx

clean it good before insertion
Jul 3, 2005
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May 1, 2018
#4,037
  • May 1, 2018
  • #4,037
Davedacarpainter said:
So I have come to realize my paint jobbers are, maybe not idiots, a variation of r-tards.

They assured me the paint I was asking for my brake calipers would handle high heat. So I googled it and found that it was only good up to 240*.
Click to expand...

Dave,
Quite a few years back one of the car mags did a several month long series on a car in which they painted the engine block w/ epoxy primer + the same single stage paint as they painted the exterior. From memory, they did a long term review and it still looked new w/ no discoloration or adhesion issues after a longer period of time. If that worked well for the engine you would probably be safe w/ the calipers.. It's worth a shot anyway, the calipers would be easy to rework if necessary.
 
S

slow84lx

clean it good before insertion
Jul 3, 2005
372
180
63
Dallas, TX
May 1, 2018
#4,038
  • May 1, 2018
  • #4,038
Davedacarpainter said:
I thought I’d tear down the headlamp mounting panel, clean it up and put the new lights in so I could finish the bumper off.

Looks like me and my friend Panel Bonding Adhesive will have a small date. Couple cracks and a little bit of missing panel.
Click to expand...

I'm pretty sure that I have an extra one of these in my storage container that is crack free. If you're in need let me know.

Jonathan
 

Davedacarpainter

Chicks can make things hard if they’re inspired...
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slow84lx said:
Dave,
Quite a few years back one of the car mags did a several month long series on a car in which they painted the engine block w/ epoxy primer + the same single stage paint as they painted the exterior. From memory, they did a long term review and it still looked new w/ no discoloration or adhesion issues after a longer period of time. If that worked well for the engine you would probably be safe w/ the calipers.. It's worth a shot anyway, the calipers would be easy to rework if necessary.
Click to expand...
An engine block will only see about 200-250*. Brake calipers can go over 800* when pushed hard. The paint will burn right off of them.

Wait till I get to my engine block, I think y’all will think I’ve gone nuts.
 

Davedacarpainter

Chicks can make things hard if they’re inspired...
SN Certified Technician
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#4,040
  • May 2, 2018
  • #4,040
slow84lx said:
I'm pretty sure that I have an extra one of these in my storage container that is crack free. If you're in need let me know.

Jonathan
Click to expand...
I appreciate that Jonathan, I really only have just a little bit left to finish this one though..
 
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