Talk about draggin a post up from the depths !!!!!
I thought I should really update it to help anyone else out in the future who may end up doing a search and coming accross this thread...
ITS ALL GONE QUIET !!!
I got REALLY fed up of not being able to drive the car due to the noise, it concerned me so much that I drove 3 miles in it last year, that was 1.5 miles to the annual inspection and 1.5 miles back home!
here's what I did.. it sounds so STUPID now but when you're clutching at straws... well.. anyway;
while the motor was idling I hooked a 3/8 ratchet with a 2" extension in to the tensioner and leant on it, the bearing noise completely disappeared!! This is the first time I'd tried this and I was SHOCKED! I called paxton immediately and they confirmed that the 113' belt supplied with the kit was correct and should be fine.
I figured that the belt was too short, the tensioner was to wound up and applying too much tension. Shorter belt needed....
I called summit to order whatever Goodyear belts were available in the next lengths. 114 and 114.5 are all they do, then its 117.5. I ordered all 3. $120 of UPS shipping later they arrived on the door step.
I tried the 114 first hoping it would work but knowing i had the other 114.5 belt if not. If i had to use the 117.5 belt i'd have to space the alternator up or something, maybe fab a new idler somewhere, not looking forward to that.
To get the belt on you need to remove a bolt from the bracket holding the blower so all in all, with VERY restricted access a belt change is 30 minutes at least! Fired it up with the 114" belt, an inch longer than supplied and BINGO, noise was barely there at all, i wrenched on the tensioner a TINY bit and the noise completely disappeared. I swapped over to the 114.5" belt and there's now no bearing grind at all...
The belt was too short, the tensioner was to wound up and it was leaning on the belt too much. This was pulling the pulley on the blower out of square with the bearings and causing a slight grind.
Now to map it with the PRP at the dyno... the dynos here are $200/hour, dont know what theyre like over there, i figure i need the best part of a day to sort the new fuel/ignition and then confirm the meth inj is working as I want it to..
So, all in all, a happy ending, eventually.... I ordered the blower before Christmas 2006, started stripping the motor for install Christmas day 06, figured out it needed a longer belt and fitted it.........October 09...
The paxton manual figures its an 8 hour install...... i beg to differ....

