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New Built 91 Foxbody electrical failure. Need help

  • Thread starter Thread starter hassler
  • Start date Start date Aug 18, 2025
  • Tags Tags
    electric electrical electrical issue help new car
H

hassler

Member
Aug 18, 2025
34
10
18
St. Louis
Aug 18, 2025
#1
  • Aug 18, 2025
  • #1
Just acquired a 1991 foxbody Mustang, built 302 motor carbureted, battery in the trunk. Car died, battery in the trunk swelling and smoking, large white cloud of smoke came through cd player console as car died. What could be the issue. Car will not start and no power now. Fried harness?

Don’t know much about this car, any insight on the build is appreciated as well

Overview:
Built 302
Roller cam
Roller rocker
Afr heads
Aluminum air gap intake
Dual feed Holley carb
Ceramic headers
Aluminum driveshaft
Detroit locker gears 3.27
Disc brakes
Coil over suspension
New wheels tires
Aluminum radiator dual electric fans
Body painted
Street car
Borg Warner 5 speed
Detroit locker locker truetrac
 

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LILCBRA

I wish I didn't have all of these balls in the air
Mod Dude
Dec 6, 2005
6,344
5,319
194
Corn County USA
Aug 19, 2025
#2
  • Aug 19, 2025
  • #2
Welcome to !!

I noticed your post on Reddit, ( View: https://www.reddit.com/r/Foxbody/comments/1mu63xe/new_foxbody_build_need_help/
) but like you, I'm definitely no electric guru. I'll go ahead and throw a guess in, though - maybe the PO didn't wire the regulator correctly, or maybe it's just bad? It sounds like it was overcharging by quite a bit to cause all of your issues, so it makes the most logical sense in my mind. I'd also suggest chasing wires to see if there's not a blown fuse or fusible link that's causing you to have no power now, given the assumption you've tried a different battery, or otherwise tried to run a different power source. But I'd say what I tend to say when something like this happens to me - prepare for the worst and hope for the best! Meaning, you may get away with just a regulator, but prepare yourself to replace the whole electrical system (alternator, regulator, fuses, etc) as well as a new head unit at least. I'd suspect that it had a fuse linked to it, so it should be ok, but prepare yourself to have to replace it anyway. That's just my 2 cents, if it's even worth that....

I'm sure others will be along in the near future and offer better insight than I. Just keep checking back to see what they have to offer! I'm going to move your post to the Fox Tech section so there will hopefully be more qualified eyes on it. Best of luck!
 
Reactions: hassler
H

hassler

Member
Aug 18, 2025
34
10
18
St. Louis
Aug 19, 2025
#3
  • Aug 19, 2025
  • #3
Thanks for the info. I will be a frequent poster here as I learn through the process taking care of this hot rod… to your knowledge. Do you think I fried the dash harness? I’m not sure how to check the extent of the damage
 

Noobz347

Stangnet Facilities Maint Tech... Er... Janitor
Admin Dude
Jan 4, 1985
42,970
21,144
234
Box behind Walmart
Aug 19, 2025
#4
  • Aug 19, 2025
  • #4
"Reddit"

Glad you found your way here. It should make your life a bit easier.


Welcome Aboard

While I'm here... Get on Amazon and buy on of these, today:

Amazon.com

You should also purchase a digital multi-meter if you don't already have one.

Something like this is all you really need:

https://www.amazon.com/AstroAI-Digital-Multimeter-Voltage-Tester/dp/B01ISAMUA6/ref=sr_1_2?sr=8-2
 
H

hassler

Member
Aug 18, 2025
34
10
18
St. Louis
Aug 19, 2025
#5
  • Aug 19, 2025
  • #5
Thanks. I will look into this
 

Noobz347

Stangnet Facilities Maint Tech... Er... Janitor
Admin Dude
Jan 4, 1985
42,970
21,144
234
Box behind Walmart
Aug 19, 2025
#6
  • Aug 19, 2025
  • #6
hassler said:
Thanks. I will look into this
Click to expand...

You can usually find both at your local parts stores too.
 

AeroCoupe

lube between the nut and the face. I know my lubes
Founding Member
Oct 28, 2001
5,829
3,962
183
Claremore, OK
Aug 19, 2025
#7
  • Aug 19, 2025
  • #7
May I also suggest one of these:

1991 FORD MUSTANG FACTORY WIRING ELECTRICAL DIAGRAMS SCHEMATICS SHEETS SET OEM | eBay

This is by far the most comprehensive set of diagrams and schematics you will find covering wiring diagrams and schematics. These are in great condition and are three hole punched as they were from the factory manual.
www.ebay.com
 
Reactions: hassler

General karthief

wonder how much it would cost to ship you a pair
5 Year Member
Aug 25, 2016
27,872
10,543
203
polk county florida
Aug 19, 2025
#8
  • Aug 19, 2025
  • #8
Start at the battery, cause it's in the trunk, inspect ALL the wires from there making sure none are fried.
 

limp

wrap a little cheese around it and its a done
5 Year Member
Oct 4, 2020
5,463
2,895
173
Florida
Aug 21, 2025
#9
  • Aug 21, 2025
  • #9
Look at, even take off if you can, the positive cable back to the battery.. Give it a good inspection..... I would look for a dead short... ossible rub through on the insulation..
 
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