Ok,....I'mmm Baaack.
I
thought I was gonna spend the day in the garage today.......I was wrong. I only made it to about 2PM.
The plan started off normally enough, in the garage at about 8:30, laying under the car attempting to scrape the residual right stuff off of the sealing surfaces where the cover plate used to be.
I just couldn't get my arms/hands into all of the spaces necessary to scrape the old sht off the block.
That led to the realization that I was never gonna be able to successfully re-install the plate w/o some significant cussing, and more than likely have a leak just as soon as I restarted the damn thing because of some piece of old silicone that got in the way.
So,....I removed the intake. Like I said, it needed to be ruled out as a possible source of vacuum leaks. I thought I had made the six port gaskets out of that fel-pro bulk stuff when i installed it, so I was curious to see if there was evidence of a leak.
What ended up being the deal, however was that there were no gaskets. I made a set the first time and I think they lasted through the first removal of the intake, but they didn't make it after the intake got pulled the second time.
So I used Hondabond as a gasket. Whether or not they sealed, I couldn't tell ya, removing the intake this time just shows that it was there. Now it's not.
One thing I did notice was this:
Either gas is getting past the o rings, or the injector bosses. One way or the other, I gotta leak in two places.
There's also this wet spot on top of the intake,.....but I passed that off as having sat something oily there, but now I'm wondering about that too. Thing is,...how would gas get back there? It is coincidently where a weld is, so I'm thinkin' that it's a little suspect as well?
We're in a stage 4 drought. Water usage is restricted, so I cannot was this poor SOB off. If I'm to see if I gotta leak, and will have to do some additional welding, I gotta wash it off. Gasoline and welding don't pair very well. Maybe I'll have to use my buddy JB......
Since the intake is off you'll be able to see what hangs underneath, and why removing said intake is such a pain.
It gets very complicated under that intake manifold. And trying to get that plate off with this thing hanging and bolted to the bottom side of the intake is the reason I removed the damn thing after the fact. As hard as it was to get it off, getting it back on w/o messing it up,...............not gonna happen..
I made a gasket for the plate after all. I used some really thick (like .125) cork out of a felpro bulk gasket makers kit. I also skimmed the bottom of the sealing surface w/ the right stuff. Then I put that thing back on.
In hindsight, this plate is probably overkill. I don't think that I added back any integrity despite the fact that it's 3/8" thick, has 5 honkin' lugs welded on the side, and that bolted the thing on in every possible place, but it's done, so no choice but to use the heavy assed thing.
So,..the Wife is going somewhere again tomorrow morning, and again, I get a few hours to reinstall the intake. and restart the car. While writing this, I've decided that I'll use that JB epoxy putty to seal up any potential leaks.