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Progress Thread No Clear 92 (Lack of) Progress thread

  • Thread starter Thread starter DadLife0724
  • Start date Start date Sep 11, 2025
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DadLife0724

I vote for a new bung hole.
Mar 22, 2024
441
294
73
Cooperstown, PA
Sep 10, 2026
#61
  • Sep 10, 2026
  • #61
For your viewing pleasure.
 
Reactions: 2Blue2 and 85GT4V

General karthief

wonder how much it would cost to ship you a pair
Mod Dude
Aug 25, 2016
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polk county florida
Sep 10, 2026
#62
  • Sep 10, 2026
  • #62
If you're asking me I skim coat upper and lower surface and both sides of the spacer, just a thin coat, it's only an airway, this way you only need to snug the bolts/studs and couple times during the first couple heat cycles,
Not hard to take apart after it has been clamped for years.
 
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DadLife0724

I vote for a new bung hole.
Mar 22, 2024
441
294
73
Cooperstown, PA
Sep 10, 2026
#63
  • Sep 10, 2026
  • #63
General karthief said:
If you're asking me I skim coat upper and lower surface and both sides of the spacer, just a thin coat, it's only an airway, this way you only need to snug the bolts/studs and couple times during the first couple heat cycles,
Not hard to take apart after it has been clamped for years.
Click to expand...
I highly doubt my upper and lower will stay together for more than a couple months. seems like I'm always after some kind of problem. After I get new lifters Im gonna give your process a shot.
 
Reactions: General karthief and nickyb

gkomo

now i can hopefully expect to receive the shaft
Aug 2, 2024
2,318
1,534
133
San Diego, CA
Sep 10, 2026
#64
  • Sep 10, 2026
  • #64
That looks... painful!
 

DadLife0724

I vote for a new bung hole.
Mar 22, 2024
441
294
73
Cooperstown, PA
Sep 27, 2026
#65
  • Sep 27, 2026
  • #65
Driver door always sagged a little. Got real bad one day out of the blue. Must've exploded the last remaining bushings. All 4 of them were broken. @2000xp8 mentioned in a thread from last year about hanging a door from his garage ceiling. I park under a leanto so I just put a ratchet strap around the door and to the rafter and went up a click at a time until I could see the pins move. Tapped them out and replaced them. Pretty simple. Only issue I had was the cotter pins. I absolutely could not get them into the new hinge pins. Can the hinge pins back out without the cotters in? Im guessing the new pins weren't drilled correctly or they are a little shorter. Door closes so easily now. Very happy with the fix.

Not very good at keep track of my work with pictures. I get to working and it just slips my mind. I'll get better..... Maybe.
 

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2000xp8

SN Certified Technician
Aug 8, 2003
8,067
1,654
194
NJ
Sep 28, 2026
#66
  • Sep 28, 2026
  • #66
See of you can get a clamp on the hinges to squeeze them and then maybe the cotter pins will fit. Mine didn't fit well either. In fact from the first time I did it 20+ years ago, I have a baby pin in it.
 
Last edited: Sep 28, 2026
Reactions: DadLife0724

DadLife0724

I vote for a new bung hole.
Mar 22, 2024
441
294
73
Cooperstown, PA
Sep 28, 2026
#67
  • Sep 28, 2026
  • #67
2000xp8 said:
See of you can get a clamp on the hinges to squeeze them and then maybe the cotter pins will fit. Mine didn't fit well either. In fact from the first time I did it 20+ years ago, I have a baby pin in it.
Click to expand...
Appreciate that, I will give it a shot.
 

gkomo

now i can hopefully expect to receive the shaft
Aug 2, 2024
2,318
1,534
133
San Diego, CA
Sep 28, 2026
#68
  • Sep 28, 2026
  • #68
Ugh, not looking forward to doing this. My drivers side has gotten pretty bad.

Did you have to cut the pin in half with a Dremel or something or no because the pins had been replaced previously?
 
Reactions: DadLife0724

DadLife0724

I vote for a new bung hole.
Mar 22, 2024
441
294
73
Cooperstown, PA
Sep 28, 2026
#69
  • Sep 28, 2026
  • #69
gkomo said:
Ugh, not looking forward to doing this. My drivers side has gotten pretty bad.

Did you have to cut the pin in half with a Dremel or something or no because the pins had been replaced previously?
Click to expand...
It really wasn't that bad. Just get good support on the door so you get it in the sweet spot and they will come right out. They were definitely replaced at some point. Pins were actually in pretty good condition. Bushings were what gave up the ghost. I got a little hung up on the fender on the top pin. My fenders are all bent and creased any ways so I just pulled the pin out all willy nilly. Actually pulled my other fenders out over the weekend. Maybe I'll do that next.... And take 2 pictures at the start of work.
 
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rednotch

I'd like to remain having one chocolate starfish
Founding Member
Aug 14, 2000
1,501
703
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south jersey
Sep 28, 2026
#70
  • Sep 28, 2026
  • #70
DadLife0724 said:
Driver door always sagged a little. Got real bad one day out of the blue. Must've exploded the last remaining bushings. All 4 of them were broken. @2000xp8 mentioned in a thread from last year about hanging a door from his garage ceiling. I park under a leanto so I just put a ratchet strap around the door and to the rafter and went up a click at a time until I could see the pins move. Tapped them out and replaced them. Pretty simple. Only issue I had was the cotter pins. I absolutely could not get them into the new hinge pins. Can the hinge pins back out without the cotters in? Im guessing the new pins weren't drilled correctly or they are a little shorter. Door closes so easily now. Very happy with the fix.

Not very good at keep track of my work with pictures. I get to working and it just slips my mind. I'll get better..... Maybe.
Click to expand...
I absolutely despise the fox body replacement pins with cotter pins or e-clips, yes they can back out if the hinges egged out bad enough. I switched to the threaded style pins as they replicate the factory swedged pins and provided some what of a clamp load.

Around 17 1/2 min mark in this video, he shows exactly why there so much better.

View: https://www.youtube.com/watch?v=R_N0aje89mY
 
Reactions: DadLife0724 and gkomo

DadLife0724

I vote for a new bung hole.
Mar 22, 2024
441
294
73
Cooperstown, PA
Oct 7, 2026
#71
  • Oct 7, 2026
  • #71
E350 hinge pins, killer idea. Props to @rednotch. Can't wait to get them on and open and close the door a bunch of times.
On another note, measured the forward most lower part of my fenders. Turns out, the fenders that came with car are the wrong ones. SOB!! Guess I'll be in the market for some fenders. Shouldn't be hard to find, just sucks cuz I was ready to rock with what I have.
 

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gkomo

now i can hopefully expect to receive the shaft
Aug 2, 2024
2,318
1,534
133
San Diego, CA
Oct 7, 2026
#72
  • Oct 7, 2026
  • #72
What do you mean you have the wrong fenders? What are they from??
 

Noobz347

Stangnet Facilities Maint Tech... Er... Janitor
Admin Dude
Jan 4, 1985
43,535
21,704
234
Box behind Walmart
Oct 7, 2026
#73
  • Oct 7, 2026
  • #73


 
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DadLife0724

I vote for a new bung hole.
Mar 22, 2024
441
294
73
Cooperstown, PA
Oct 8, 2026
#74
  • Oct 8, 2026
  • #74
gkomo said:
What do you mean you have the wrong fenders? What are they from??
Click to expand...
They are interchangeable. Just not sure I want to go that route. Has anyone had personal experience with this? Would I be looking at any extra headache if I used the older fenders?
 

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DadLife0724

I vote for a new bung hole.
Mar 22, 2024
441
294
73
Cooperstown, PA
Oct 8, 2026
#75
  • Oct 8, 2026
  • #75
Noobz347 said:


Click to expand...
Ha. I wish.
 

AeroCoupe

lube between the nut and the face. I know my lubes
Founding Member
Oct 28, 2001
6,191
4,292
183
Claremore, OK
Oct 8, 2026
#76
  • Oct 8, 2026
  • #76
So can you get the E350 hinge pins in so that the nut is on the bottom on both hinges? Only asking as if the nut ever came off this would at least give the pin a chance to stay put.
 
Reactions: DadLife0724

2000xp8

SN Certified Technician
Aug 8, 2003
8,067
1,654
194
NJ
Oct 8, 2026
#77
  • Oct 8, 2026
  • #77
DadLife0724 said:
They are interchangeable. Just not sure I want to go that route. Has anyone had personal experience with this? Would I be looking at any extra headache if I used the older fenders?
Click to expand...
I'm not sure the year of your car, but if i'm changing fenders, i'm using the newer ones with wider opening.
 
Reactions: DadLife0724

General karthief

wonder how much it would cost to ship you a pair
Mod Dude
Aug 25, 2016
28,114
10,733
213
polk county florida
Oct 8, 2026
#78
  • Oct 8, 2026
  • #78
1/2" can be tricky even with 1 6" wheels.
Not sure but there was an issue with my 92 LX vert with a difference in the fender trim, don't remember was a minute or two ago
 
Reactions: DadLife0724

Noobz347

Stangnet Facilities Maint Tech... Er... Janitor
Admin Dude
Jan 4, 1985
43,535
21,704
234
Box behind Walmart
Oct 8, 2026
#79
  • Oct 8, 2026
  • #79
I would lose my mind trying to recall the fender changes between 79 and 93. LoL

Fortunately, I know where we hide stuff.

YearsFender geometry
1979–1982Original wheel opening.
1983–1986Same basic fender geometry despite the nose changes.
1987–1990Same basic geometry carried into the aero cars.
1991–1993Enlarged wheel opening for the factory 16-inch wheel/tire package. The lower front edge of the opening angles farther forward, shortening the section ahead of the tire.
 
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rednotch

I'd like to remain having one chocolate starfish
Founding Member
Aug 14, 2000
1,501
703
143
south jersey
Oct 8, 2026
#80
  • Oct 8, 2026
  • #80
AeroCoupe said:
So can you get the E350 hinge pins in so that the nut is on the bottom on both hinges? Only asking as if the nut ever came off this would at least give the pin a chance to stay put.
Click to expand...
Top pin all ways goes in from the bottom side up do to the body line of the door but There nyloc nuts, they ain't backing off..


As for fenders if your not running an after market k member that pushed the wheels forward or huge rim/ tires not really a big deal. Worst part is collecting the trim to match with hodge podge stuff like that, my beater 93 gt had a 87-90 lower spat on it when I picked it but the correct 91-93 fender, other than me knowing it was wrong, being half ass glued on and it being gray vs white, wasn't really an issue with a stock k member and 17x9's with 245/45r17's..
 
Last edited: Oct 8, 2026
Reactions: gkomo and DadLife0724
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