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  • 1979 - 1995 (Fox, SN95.0, & 2.3L) -General/Talk-

Popps then Shuts Off again.

  • Thread starter Thread starter robw13
  • Start date Start date Jul 4, 2025
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    distributor module pip tfi
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gkomo

now i can hopefully expect to receive the shaft
Aug 2, 2024
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San Diego, CA
Jul 31, 2025
#41
  • Jul 31, 2025
  • #41
Code 21 may be fixed with a new ECT sensor. Front of the passenger side lower intake manifold.

I have a code 44 and hopefully my new 'unclogged' air crossover tube clears that for me. Both my existing tube and head holes were completely clogged with carbon build up on my passenger side. But if you found a giant hole in the tubing that could be it too. I'm not done with my current project so i haven't been able to start her up and rerun codes yet.
 

robw13

10 Year Member
Aug 13, 2013
52
5
19
Greeneville, Tennessee
Aug 9, 2025
#42
  • Aug 9, 2025
  • #42
Still not running good.
KOEO = Codes 18
KOER = Cyl 8 21, 44, 94

Won't go anywhere further and will eventually die. Is the reader saying there's a an issue with cylinder 8? Maybe it's misfiring?

Parts changed since died on highway:
IAC, Smog Pump Hose, PCV, Vacuum Lines, Upper Intake Gasket, Valve Cover Gaskets, Dizzy Duralast Gold, Coolant Temp Sensor, Fuel Filter. Do have a New pump if needed.
 

Noobz347

Stangnet Facilities Maint Tech... Er... Janitor
Admin Dude
Jan 4, 1985
43,050
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Box behind Walmart
Aug 9, 2025
#43
  • Aug 9, 2025
  • #43
The code 18 needs to be addressed.

KOEO (Key On Engine Off)

Code 18
– Loss of IDM signal / SPOUT circuit fault / loss of tach input to EEC

Common causes: bad TFI module, faulty ignition coil, wiring issues between the distributor and EEC, or a failing distributor pickup (PIP sensor).
- Since it’s KOEO, it points to an ignition circuit fault the computer detects without the engine running. This means that you should be able to troubleshoot it whether it's a connector, wire, etc...



KOER (Key On Engine Running)


Cylinder 8
– Cylinder balance test indicates Cylinder #8 is weak or misfiring

- Could be spark, injector, compression, or vacuum leak at #8.


Code 21 – Engine coolant temperature (ECT) out of self-test range

- Usually means ECT sensor is reading too cold or too hot during self-test. On KOER, this can also happen if the engine isn’t fully warmed up before testing.


Code 44 – Thermactor Air Injection system inoperative (right bank)


Code 94 – Thermactor Air Injection system inoperative (left bank)

- These come as a pair when the AIR pump/diverter valve isn’t sending air to the exhaust during the test.
- Could be due to missing/removed smog equipment, a bad diverter valve, vacuum leaks to the valve, or a dead smog pump.


Tackle Code 18 first – ignition issues can cause false balance test fails and even skew KOER results. Start by checking SPOUT connector, coil resistance, and distributor pickup signal.

Once ignition is solid, retest – see if cylinder #8 still flags. If so, do a compression test and swap plug/wire/injector to isolate.

Code 21 – warm the engine fully before KOER. If it still trips, test the ECT sensor with a multimeter at the correct temp.

Codes 44/94 – if the smog pump is gone or bypassed, they’ll always show. If you need to keep them clear, the system has to be restored or electronically tricked.
 

Noobz347

Stangnet Facilities Maint Tech... Er... Janitor
Admin Dude
Jan 4, 1985
43,050
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234
Box behind Walmart
Aug 9, 2025
#44
  • Aug 9, 2025
  • #44

Code 18 Diagnostic Steps​


Check SPOUT circuit continuity​


The SPOUT (SPark OUT) signal goes from the EEC to the TFI to control timing advance.
If it’s open, the EEC can’t advance timing and sets Code 18.


  • Locate SPOUT connector – little gray jumper near the distributor harness.
  • With ignition OFF, unplug SPOUT jumper.
  • Multimeter set to Ohms, probe the two pins in the SPOUT harness (vehicle side, not jumper)
    One pin goes to EEC pin #36, the other to TFI module.
  • You should have less than 5 ohms resistance.
    • If open/infinite, check wiring from EEC to TFI.

Check IDM signal to the EEC​


The IDM (Ignition Diagnostic Monitor) comes from the coil negative through the TFI and feeds tach signal to the EEC.


  • Key OFF.
  • Find coil negative terminal (–) and EEC pin #4.
  • Check resistance between coil negative and EEC pin #4.
    • Expect under 5 ohms.
    • If open, wiring fault between TFI/coil and EEC.


Test ignition coil primary & secondary​

A weak coil can cause the EEC to lose the IDM signal at high RPM or load.


  • Key OFF, disconnect coil.
  • Primary: Measure across coil + and – terminals.
    • Expect 0.3–1.0 ohm.
  • Secondary: Measure from coil + to coil tower (where plug wire connects).
    • Expect 8k–12k ohms.
  • If out of spec, replace coil.


Test PIP (Profile Ignition Pickup) sensor output

The PIP tells the TFI when to trigger spark — if this drops out, the EEC sees a loss of IDM.


  • Leave SPOUT installed.
  • Key ON, engine cranking.
  • Backprobe PIP wire (TFI pin #1, usually purple/orange) to ground.
  • Set multimeter to AC volts (low range).
  • You should see 0.6–1.5V AC pulsing while cranking.

    - No signal = bad PIP or distributor.


TFI module test​


The TFI is a common Code 18 culprit.


  • If coil & PIP test OK but Code 18 remains, swap in a known-good TFI.

    - You can also heat the suspect TFI with a heat gun (lightly) to see if it fails hot — common on gray-housing modules.
 

robw13

10 Year Member
Aug 13, 2013
52
5
19
Greeneville, Tennessee
Aug 9, 2025
#45
  • Aug 9, 2025
  • #45
Cool beans, I really appreciate the help, will get to testing.
 

robw13

10 Year Member
Aug 13, 2013
52
5
19
Greeneville, Tennessee
Aug 9, 2025
#46
  • Aug 9, 2025
  • #46
On IDM to EEC check, where is pin #4? I know coil to tower is in spec. Infinite on the spout pins.
 
Last edited: Aug 10, 2025

robw13

10 Year Member
Aug 13, 2013
52
5
19
Greeneville, Tennessee
Aug 12, 2025
#47
  • Aug 12, 2025
  • #47
Looks like the Air Temp Sensor was toast. I've got it to idle on its own now.
 

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AeroCoupe

lube between the nut and the face. I know my lubes
Founding Member
Oct 28, 2001
5,867
3,992
183
Claremore, OK
Aug 12, 2025
#48
  • Aug 12, 2025
  • #48
An you never got a Code 64?
 

robw13

10 Year Member
Aug 13, 2013
52
5
19
Greeneville, Tennessee
Aug 12, 2025
#49
  • Aug 12, 2025
  • #49
Yep, no code 64. Crazy
 

AeroCoupe

lube between the nut and the face. I know my lubes
Founding Member
Oct 28, 2001
5,867
3,992
183
Claremore, OK
Aug 12, 2025
#50
  • Aug 12, 2025
  • #50
You need to send the ECU to The ECU Excahange and get them to go through it. With all the codes you have got then they have gone away, then get some back, and not getting codes you should get just points to the fact that the ECU is 30+ years old and there are components in it that are aging out.
 
Reactions: General karthief

robw13

10 Year Member
Aug 13, 2013
52
5
19
Greeneville, Tennessee
Aug 12, 2025
#51
  • Aug 12, 2025
  • #51
Are they the best/only place to get the ECU checked/fixed? Could getting one off ebay be a bad idea?
 

gkomo

now i can hopefully expect to receive the shaft
Aug 2, 2024
2,164
1,414
133
San Diego, CA
Aug 12, 2025
#52
  • Aug 12, 2025
  • #52
So many success stories from members here. I'm sure they aren't the only shop in town who does this work, but at least you know they are reputable from all of us who have used them.
 

robw13

10 Year Member
Aug 13, 2013
52
5
19
Greeneville, Tennessee
Aug 12, 2025
#53
  • Aug 12, 2025
  • #53
Ok, I'll pull the ecu and look to see which one it is.
 

Noobz347

Stangnet Facilities Maint Tech... Er... Janitor
Admin Dude
Jan 4, 1985
43,050
21,218
234
Box behind Walmart
Aug 12, 2025
#54
  • Aug 12, 2025
  • #54
You can find rebuilt or remanufactured units on Ebay but maaaaaaaaaaaaaan... That seller better have a few hundred sales and 98+ % feedback with other than [generic] comments.
 

robw13

10 Year Member
Aug 13, 2013
52
5
19
Greeneville, Tennessee
Aug 12, 2025
#55
  • Aug 12, 2025
  • #55
True, I usually don't buy anything unless their ratings are high. Looking at the prices I'd be better off sending it to be checked.
 
Reactions: gkomo

robw13

10 Year Member
Aug 13, 2013
52
5
19
Greeneville, Tennessee
Aug 12, 2025
#56
  • Aug 12, 2025
  • #56
Went and checked codes again for curiosity,
KOEO - NO 18
KOER - 44/94
KOER Balance - 90

Still has a little sputter while ideling but stays running decent. No dying or jumping.
Do have to lower idle and recheck timing. Probly do a idle reset and how it does. If no change then probly send ecu off. Gonna be a pill to get out though.
 

gkomo

now i can hopefully expect to receive the shaft
Aug 2, 2024
2,164
1,414
133
San Diego, CA
Aug 12, 2025
#57
  • Aug 12, 2025
  • #57
Have you checked your air crossover tube from the smog pump to the back of the heads? It may be clogged with carbon buildup not allowing any air to flow.

Not very fun to remove and replace, but a new tube fixed my code 44 (passenger side was completely clogged)
 

robw13

10 Year Member
Aug 13, 2013
52
5
19
Greeneville, Tennessee
Aug 12, 2025
#58
  • Aug 12, 2025
  • #58
Where can you get a new tube? I'm sure mine is clogged
 

gkomo

now i can hopefully expect to receive the shaft
Aug 2, 2024
2,164
1,414
133
San Diego, CA
Aug 12, 2025
#59
  • Aug 12, 2025
  • #59
I believe i got mine from LMR.com

Not like super cheap, for what it is... could remove yours and try cleaning it out. I wanted to go for easiest route to fix which is why i bought a new tube.
 

AeroCoupe

lube between the nut and the face. I know my lubes
Founding Member
Oct 28, 2001
5,867
3,992
183
Claremore, OK
Aug 12, 2025
#60
  • Aug 12, 2025
  • #60
If you are not checked for emissions I would just pull all that stuff off, put the block offs on the back of the heads and move on down the road. You can get high flow cats that do not need the air pump if need be or there ends up being too much of a gas smell.

Here is my take on any ECU on eBay, are you going to trust the seller that says its been rebuilt and it 100% good to go? I would not especially with anything electronic.
 
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