Rebuilding my T5 with APW gearset. Pics

blackened88lx

Active Member
Aug 9, 2006
0
4
28
Connecticut
FINISHED PICS IN LAST POST.

Well I finally got around to buying an Astro Perforance Warehouse gearset for my T5 after breaking 3rd a few months ago. I started digging into it yesterday. I'm not going to do a full story on how to rebuild a T5, I will just show some pics and compare the stock T5 stuff to what APW gives you. I got pretty far into it before I remembered to take pics :rolleyes: This is as far as I've gotten so far, and I will update this as I make progress. I don't have a whole lot of time to work on it every day, nevermind the energy.

Here's the case mostly empty. The mainshaft and input shaft are removed, leaving just the countershaft.
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The empty case
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Here's the output shaft still assembled with the stock gears.
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Here's a few of the stock countershaft next to the APW. Just a small difference :D
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Here's the 3rd gear carnage on the countershaft
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Stock input shaft next to the 26 spline APW
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Stock gears on the mainshaft and the APW gears that will be replacing them.
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The gearset was $1100. Plus a King Cobra pressure plate with a Mcleod 26 spline disc, syncros and a few bearings, and shipping came out around $1600. I believe my setup is rated for around 550 horse and 450 ft-lb, but it's limited by the mainshaft and case. The gears can handle a lot more than that.
 
I finally got around to working on the tranny this weekend and finished it up. I will start getting the car ready this week and throw it in next weekend, finally! The build was pretty easy and smooth overall. I had a couple little snags pulling the gears off. I had to custom make a couple pullers, but it wasn't bad. The syncros were a little intimidating at first, but once you see how everything works it's really easy. Setting the countershaft endplay was a piece of cake and I was able to just cut the stock shim down to what I needed. The input/main endplay ended up perfect with no shims! Lucky

Assembled mainshaft and countershaft installed.
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HD bearing retainer and 26 spline input.
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Output shaft with 5th gear assembly. 5th gear is extremely wimpy and I wish I went with the upgrade road race 5th, but it was expensive. Now I know why they say to be easy on it in 5th.
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Done!!
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I threw the shifter on to make sure it went in all the gears and to adjust the stops, but I will remove it to fill the tranny once it's in the car.
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MGW ftw!
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I feel massive powershifting will commence here shortly......... lol

Oh **** yeah! I'm going to attempt to put a couple hundred miles on it first, but we'll see what happens. I'd like to get it to the track by the end of the season so I can put it in the 13s stock before the winter plans.

stupid question im sure but what did u have to change for that imput shaft to work, sence the groves are different!?

All that needs to be changed is the clutch disc. I went with one of Astro's combinations using this Mcleod 26 spline disc with a King Cobra pressure plate. They said this setup will hold 500-550hp.

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