Engine Foxbody idle/throttle issues

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I tested my TPS sensor while the vehicle was running. At idle I was at .98v, I had a friend rev up the car slowly all the way to 5k rpm and the most I saw out of the tps sensor was 1.19v

That TPS sensor is faulty. Replace it.

You shouldn’t test it with the car running, just turn the ignition ON without actually starting the car and then test it.
You don’t need help, you can manipulate the throttle yourself from under the hood while testing.
 
Even with the way I tested it though, it’s bad correct?
Just swapped it, however I can’t even keep it at an idle before it dies. That didn’t start happening until I did the timing so maybe I need to go ahead and do it the proper way. For the short period of time I did have it running with the maf plugged in I still couldn’t rev it throughout its rpm range. Same issue.
 
Car does not have to be running to check the sweep on the TPS. Go to post #2:

 
Car does not have to be running to check the sweep on the TPS. Go to post #2:

I'll be doing that next time I get a chance. Hopefully tonight.
 
Anything between 0.5 and 1.25V is acceptable at idle. You don't need to target a specific number (0.99 for example). Just turn the key to on. Do you have around 1V? then you are good. Depress the pedal. Does it go to more than 3.5-4V? Then it's range of sweep checks out.

A running car might have a slightly higher voltage. Might be 0.85v with engine off, and 0.86 with it running. Both are acceptable
 
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Anything between 0.5 and 1.25V is acceptable at idle. You don't need to target a specific number (0.99 for example). Just turn the key to on. Do you have around 1V? then you are good. Depress the pedal. Does it go to more than 3.5-4V? Then it's range of sweep checks out.

A running car might have a slightly higher voltage. Might be 0.85v with engine off, and 0.86 with it running. Both are acceptable
Just tested it. .95v throttle closed, gradual sweep all the way to 4.6v. Guess that’s checked off..
 
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I would get it timed correctly and see if your issue is fixed now. (The TPS might have solved most of your issue)

That way when you do upgrade parts in the future, you won’t have an underlying issue that could be further complicated with additional issues arising from swapping out more parts. Which makes troubleshooting harder.

Porting a set of GT40’s … well are you talking about gasket matching or the more in depth porting of runners and bowls?
It’s almost not worth the effort/ money to begin with, but the more in depth porting requires alot of experience & knowledge. Without it you could end up with a worse off flowing head than it was stock.

I say get it running and drive it some, you might not see the need for porting afterwards to get that handful of extra power.
 
I would get it timed correctly and see if your issue is fixed now. (The TPS might have solved most of your issue)

That way when you do upgrade parts in the future, you won’t have an underlying issue that could be further complicated with additional issues arising from swapping out more parts. Which makes troubleshooting harder.

Porting a set of GT40’s … well are you talking about gasket matching or the more in depth porting of runners and bowls?
It’s almost not worth the effort/ money to begin with, but the more in depth porting requires alot of experience & knowledge. Without it you could end up with a worse off flowing head than it was stock.

I say get it running and drive it some, you might not see the need for porting afterwards to get that handful of extra power.
The porting is free through the school. It would be full in-depth with the CNC machine aswell as flow tested. We’re in that class right now so since I applies to the school I can get it done for free. I’ll definitely get the timing done and such because I’d like to drive it here to get it done.
 
I got around to doing the timing today and installing the new battery. Timing process is as follows: Unplugged spout connector, pulled #1 plug, insert small paper towel, turn engine over by hand until towel shoots from the cylinder, then continue to turn the engine until you reach 0 degrees, reinstall everything, start engine, set timing to 10 BTDC using timing gun, reinstall spout connector. Those are the steps I followed, car now starts and idles, but the main problem is still fully present. Just for kicks, I used my harbor freight misfire tool and tested all of the cylinders for a dead cylinder at idle. All seem to be firing consistently with eachother. I did get to thinking however.. could this be a distributor problem? My dizzy is just a cheap autostore knockoff. I've had a few of them in the car before. Should I go ahead and get a better quality one? If so, what are the recommendations? I'm now back to working my job full time so I am expecting to have some more money I can use for this project. One of the things on my list is going back to a stock intake over using this cheap SVE one. Any other recommendations are appreciated.
 
As for timing the motor you need to go back to when the paper towel pops out. When this happens you need to insert a small diameter rod (screw driver, wire, etc.) down into the cylinder until you contact the top of the piston. When the piston quits rising note the degree on the balancer. Continue to rotate the engine until the piston just starts to drop and note the digress on the balancer. This is called piston dwell. Subtract one number from the other and back the motor up that many degrees. This is TDC and if your balancer isn’t reading zero then it’s either slipped and needs to be replaced or something else not so bueno is up.
 
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Alright guys, another long time no see. If you’re wondering why I keep going so long between posting it’s just that I lose motivation to continue. Anyway, I’m at an ultimatum where I am joining the airforce around September, and I want to bring this car with me if I’m going somewhere with okay weather. That being said, I need this thing running. Since my last post, the most recent thing I’ve done is replace the lower intake gaskets, and ensure the surface is as smooth as possible. Also re-did the timing the way everyone here has said. No change in the way it runs. Vacuum leak is still there (sounds like it’s close to where the thermostat housing is), and it smells super rich. I set the timing to where I could keep it running. Setting it to 10-12° BTC was not enough to keep it idling. So I just turned it until it would. Currently, I have the engine torn down to the intake valley, and I am exchanging the lower intake with another I had sitting around, and I noticed some design differences that I wanted opinions on. I’ll try to link the pics. First pics will be the intake I was running previously, then compared to the “new” intake (my intake has the gasket material on it still). Both are explorer EGR intakes. It seems like the ports are bigger on mine, and the backside of the intake has different designs. Also, on the thermostat side, towards the very back, mine does not have a threaded hole, but this other one does. I am also considering replacing the head gaskets because I cannot tell if the coolant that keeps appearing in the valley is from me spilling it, or if it was already there. There was coolant both times. If I replace the gasket, I’m also hot tanking the heads, and I’ll go through the push rods, rocker arms, and set everything aswell as inspect for improper wear. I’ll also check the piston bore’s for any damage, but I’m unsure if I want to just test this new intake first, or go ahead with the head gaskets. Anyways, some insight would be appreciated.
 

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Pull the heads now if you have any kind of doubt as doing this again would surely suck. We were just discussing the rear coolant passage being tapped on some uppers and not on others here:

 
Pull the heads now if you have any kind of doubt as doing this again would surely suck. We were just discussing the rear coolant passage being tapped on some uppers and not on others here:

Just checked it out, realized it’s not something I need lol. I’m just gonna stick an old sensor with the same threads in there to plug it. What about the other differences?
 
To me the old intake has some pretty rough surfaces where the gasket mates up that I would probably use a thin layer of gasket maker to help seal up.

Another thing you can do is get lower intake studs in lieu of bolts.


ARP also has them but about 2.5 times more dinero:


I run them on the 331 in the Coupe and 351 in the T-Bird. They help line the intake up when you install it and have less issues (read none) with them becoming loose over time.
 
To me the old intake has some pretty rough surfaces where the gasket mates up that I would probably use a thin layer of gasket maker to help seal up.

Another thing you can do is get lower intake studs in lieu of bolts.


ARP also has them but about 2.5 times more dinero:


I run them on the 331 in the Coupe and 351 in the T-Bird. They help line the intake up when you install it and have less issues (read none) with them becoming loose over time.
I’ve definitely been looking at those studs. Including the head studs, valve cover studs, essentially everything. However, I’m a college student making $11 an hour lol. I’ll try to pick some up. What about the port differences right where the injector sprays? What’s up with that? Factory differences, or was something like that done aftermarket?