Progress Thread “Rising from Ashes 7” 85 GT T-Top build thread

Finished welding up and smoothing the firewall As well as the passenger side of the bay.
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Next step on my rust repair was going in with a grinder and small carbide bits and knocking all the surface rusty areas.
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Next I sprayed some rust converter and let that sit for 24 hrs. Finally I hit the whole framerail
With my dustless blaster and got everything else. Forgot to take pic. Finally I coated the heck
Out of the whole framerail with 5 coats of epoxy.
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Now ready for the outer metal to be replaced
 
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Time to finish off the frame rail rust repair. I used 16 gauge metal which is overkill compared to factory thickness and sand the backside of the repair piece. Then coat it with weld thru primer. Weld in place. Make sure the bead is thick even if its not pretty. Dont want any holes in the metal that water can get in.
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Next is to rebuild the sway bar mount. Instead Of using the rusty old metal I cut off. Just going to fab new mounts and box it in to match the other side. Before boxing in coat in weld thru primer.
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Finally just more welding of holes on the upper cowl
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Time to finish off the frame rail rust repair. I used 16 gauge metal which is overkill compared to factory thickness and sand the backside of the repair piece. Then coat it with weld thru primer. Weld in place. Make sure the bead is thick even if its not pretty. Dont want any holes in the metal that water can get in.
33862FDB-4C7E-49A8-805D-761576FFFC6E.jpeg
43C97579-35A5-4F44-97A8-6B9438F27460.jpeg
F56D16BC-FE36-44A2-921F-6070083E7AF2.jpeg

Next is to rebuild the sway bar mount. Instead Of using the rusty old metal I cut off. Just going to fab new mounts and box it in to match the other side. Before boxing in coat in weld thru primer.
8B946CC8-8776-448A-A2C5-B6DD7741AB8F.jpeg
BED41379-EA3A-4B66-91C8-A97506D7F6EE.jpeg
C3DA3167-B6FF-4F98-BC5A-D957F38256D8.jpeg
8FFD7EF7-C84D-4267-8838-7125EA0CF4F2.jpeg

Finally just more welding of holes on the upper cowl
BFDDB230-6331-4D52-94FE-9B2721B814D4.jpeg
7EF3F1A4-F25D-4F8D-97BA-DD793576CA36.jpeg
Aside from continuing the work on the unbelievable car that this will undoubtedly become...... you just made me feel a lot better about my welding skills!! Lol
 
Aside from continuing the work on the unbelievable car that this will undoubtedly become...... you just made me feel a lot better about my welding skills!! Lol
Yea. It doesnt matter. Anytime your working with thin sheetmetal and then using heavier gauge metal, it not going to be pretty. It just needs to be solid and the more weld the better because you’ll shave most of it off anyway. And when you blow thru the stock metal. Just try and do a quick weld on one side of the hole and build your weld off that.
 
Yanked the old K member out so I could have an easier time grinding and smoothing all the welds. Going thru that process now
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Some dam good work done right there, nice.
I'm feeling so blessed after looking at all the rust you had to deal with, here in the Nevada desert it's hot as Hell but dry.