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Progress Thread “Rising from Ashes 7” 85 GT T-Top build thread

  • Thread starter Thread starter 95steedamustang
  • Start date Start date Dec 19, 2020
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    1985 mustang 5-lug conversion build thread classic mustang ford 8.8 fox body mustang foxbody restoration jalapeño red long-term storage maximum motorsports mechanical restoration mustang community mustang gt project build rear disc brakes rear end upgrade stangnet subframe connectors suspension upgrades t-top
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95steedamustang

I tend to be on the ocd side…
SN Certified Technician
Apr 22, 2009
3,146
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East TN
Jan 26, 2022
#141
  • Jan 26, 2022
  • #141
Finished welding up and smoothing the firewall As well as the passenger side of the bay.
 
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95steedamustang

I tend to be on the ocd side…
SN Certified Technician
Apr 22, 2009
3,146
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East TN
Jan 27, 2022
#142
  • Jan 27, 2022
  • #142
Next step on my rust repair was going in with a grinder and small carbide bits and knocking all the surface rusty areas.
Next I sprayed some rust converter and let that sit for 24 hrs. Finally I hit the whole framerail
With my dustless blaster and got everything else. Forgot to take pic. Finally I coated the heck
Out of the whole framerail with 5 coats of epoxy.

Now ready for the outer metal to be replaced
 
Reactions: 90sickfox, Cheapskate207 and General karthief

95steedamustang

I tend to be on the ocd side…
SN Certified Technician
Apr 22, 2009
3,146
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174
East TN
Feb 1, 2022
#143
  • Feb 1, 2022
  • #143
Time to finish off the frame rail rust repair. I used 16 gauge metal which is overkill compared to factory thickness and sand the backside of the repair piece. Then coat it with weld thru primer. Weld in place. Make sure the bead is thick even if its not pretty. Dont want any holes in the metal that water can get in.
Next is to rebuild the sway bar mount. Instead Of using the rusty old metal I cut off. Just going to fab new mounts and box it in to match the other side. Before boxing in coat in weld thru primer.

Finally just more welding of holes on the upper cowl
 

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Rdub6

So while I wait to figure out my rear end issues
5 Year Member
Dec 29, 2017
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Long Island, NY
Feb 1, 2022
#144
  • Feb 1, 2022
  • #144
95steedamustang said:
Time to finish off the frame rail rust repair. I used 16 gauge metal which is overkill compared to factory thickness and sand the backside of the repair piece. Then coat it with weld thru primer. Weld in place. Make sure the bead is thick even if its not pretty. Dont want any holes in the metal that water can get in.
Next is to rebuild the sway bar mount. Instead Of using the rusty old metal I cut off. Just going to fab new mounts and box it in to match the other side. Before boxing in coat in weld thru primer.

Finally just more welding of holes on the upper cowl
Click to expand...
Aside from continuing the work on the unbelievable car that this will undoubtedly become...... you just made me feel a lot better about my welding skills!! Lol
 

95steedamustang

I tend to be on the ocd side…
SN Certified Technician
Apr 22, 2009
3,146
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East TN
Feb 2, 2022
#145
  • Feb 2, 2022
  • #145
Rdub6 said:
Aside from continuing the work on the unbelievable car that this will undoubtedly become...... you just made me feel a lot better about my welding skills!! Lol
Click to expand...
Yea. It doesnt matter. Anytime your working with thin sheetmetal and then using heavier gauge metal, it not going to be pretty. It just needs to be solid and the more weld the better because you’ll shave most of it off anyway. And when you blow thru the stock metal. Just try and do a quick weld on one side of the hole and build your weld off that.
 

bird_dog0347

still married haven't seen testicles in years
15 Year Member
Jun 7, 2012
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Little Elm, TX
Feb 2, 2022
#146
  • Feb 2, 2022
  • #146
Do you use a Copper plate on the back side when welding up the holes? Like this Amazon product ASIN B0821VR5CVView: https://www.amazon.com/Copper-Welding-Welders-Helper-Curved/dp/B0821VR5CV/ref=sr_1_1_sspa?keywords=copper+welding+spoon&qid=1643807249&sr=8-1-spons&psc=1&smid=A3AY4XM7YGOKIF&spLa=ZW5jcnlwdGVkUXVhbGlmaWVyPUEySFUxNlZWVkZQRjRaJmVuY3J5cHRlZElkPUEwMTI0ODQzMkJFNjFBUDI5VlNSVSZlbmNyeXB0ZWRBZElkPUEwOTgzODU5MkkzUE1MTldQVkpJWCZ3aWRnZXROYW1lPXNwX2F0ZiZhY3Rpb249Y2xpY2tSZWRpcmVjdCZkb05vdExvZ0NsaWNrPXRydWU=
 

95steedamustang

I tend to be on the ocd side…
SN Certified Technician
Apr 22, 2009
3,146
6,222
174
East TN
Feb 2, 2022
#147
  • Feb 2, 2022
  • #147
bird_dog0347 said:
Do you use a Copper plate on the back side when welding up the holes? Like this Amazon product ASIN B0821VR5CVView: https://www.amazon.com/Copper-Welding-Welders-Helper-Curved/dp/B0821VR5CV/ref=sr_1_1_sspa?keywords=copper+welding+spoon&qid=1643807249&sr=8-1-spons&psc=1&smid=A3AY4XM7YGOKIF&spLa=ZW5jcnlwdGVkUXVhbGlmaWVyPUEySFUxNlZWVkZQRjRaJmVuY3J5cHRlZElkPUEwMTI0ODQzMkJFNjFBUDI5VlNSVSZlbmNyeXB0ZWRBZElkPUEwOTgzODU5MkkzUE1MTldQVkpJWCZ3aWRnZXROYW1lPXNwX2F0ZiZhY3Rpb249Y2xpY2tSZWRpcmVjdCZkb05vdExvZ0NsaWNrPXRydWU=
Click to expand...
Yes. Whenever accessible. Have about 20 variations of that. This is a favorite
 
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95steedamustang

I tend to be on the ocd side…
SN Certified Technician
Apr 22, 2009
3,146
6,222
174
East TN
Feb 2, 2022
#148
  • Feb 2, 2022
  • #148
Finished up the welding. Now for the stud puller and some body. Even the engine bay has to be straight
 
Reactions: 90sickfox, Mstng93SSP, General karthief and 1 other person

Rdub6

So while I wait to figure out my rear end issues
5 Year Member
Dec 29, 2017
3,956
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Long Island, NY
Feb 2, 2022
#149
  • Feb 2, 2022
  • #149
95steedamustang said:
Finished up the welding. Now for the stud puller and some body. Even the engine bay has to be straight
Click to expand...
Maybe I missed it...... did you weld nuts to the sway bar mount before you covered those spots?
 

95steedamustang

I tend to be on the ocd side…
SN Certified Technician
Apr 22, 2009
3,146
6,222
174
East TN
Feb 2, 2022
#150
  • Feb 2, 2022
  • #150
@Rdub6
No…you just weld in 2 grade 8 bolts before boxing in. Then the sway bar is on studs which also makes the one man install all the easier.
 
Reactions: 90sickfox, Noobz347, General karthief and 1 other person

95steedamustang

I tend to be on the ocd side…
SN Certified Technician
Apr 22, 2009
3,146
6,222
174
East TN
Feb 3, 2022
#151
  • Feb 3, 2022
  • #151
Yanked the old K member out so I could have an easier time grinding and smoothing all the welds. Going thru that process now
 
Last edited: Feb 3, 2022
Reactions: 90sickfox, SorsCode and Cheapskate207

95steedamustang

I tend to be on the ocd side…
SN Certified Technician
Apr 22, 2009
3,146
6,222
174
East TN
Feb 4, 2022
#152
  • Feb 4, 2022
  • #152
Back to fixing rust. Below is the sequence in which I went about the repair



 
Reactions: General karthief and 90sickfox

Noobz347

Stangnet Facilities Maint Tech... Er... Janitor
Admin Dude
Jan 4, 1985
43,194
21,359
234
Box behind Walmart
Feb 4, 2022
#153
  • Feb 4, 2022
  • #153
How many times have you dug those out and replaced them over the years?
 

95steedamustang

I tend to be on the ocd side…
SN Certified Technician
Apr 22, 2009
3,146
6,222
174
East TN
Feb 4, 2022
#154
  • Feb 4, 2022
  • #154
Noobz347 said:
How many times have you dug those out and replaced them over the years?
Click to expand...
More times than I want to remember or count
 

95steedamustang

I tend to be on the ocd side…
SN Certified Technician
Apr 22, 2009
3,146
6,222
174
East TN
Feb 5, 2022
#155
  • Feb 5, 2022
  • #155
More strip and smooth.
Now drivers side

Next rust repairs is waiting on me.
 
Reactions: Olivethefet

General karthief

wonder how much it would cost to ship you a pair
20+ Year Stangneter
Aug 25, 2016
27,959
10,600
203
polk county florida
Feb 5, 2022
#156
  • Feb 5, 2022
  • #156
Toe board to floor pan rust looks soooo familiar
 

95steedamustang

I tend to be on the ocd side…
SN Certified Technician
Apr 22, 2009
3,146
6,222
174
East TN
Feb 7, 2022
#157
  • Feb 7, 2022
  • #157
Finally done with the grinding and almost ready for epoxy on the entire front clip.
Stripped and smoothed every inch of front metal
 
Reactions: bird_dog0347, General karthief, 90sickfox and 1 other person

Olivethefet

I will own your nuts! LOL
5 Year Member
May 17, 2018
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Enterprise AL
Feb 7, 2022
#158
  • Feb 7, 2022
  • #158
Ridiculous! Lol!
 

nickyb

I gotta say i never painted my nuts, Never Ever
15 Year Member
Apr 3, 2009
2,980
1,627
153
nevada
Feb 7, 2022
#159
  • Feb 7, 2022
  • #159
Some dam good work done right there, nice.
I'm feeling so blessed after looking at all the rust you had to deal with, here in the Nevada desert it's hot as Hell but dry.
 

95steedamustang

I tend to be on the ocd side…
SN Certified Technician
Apr 22, 2009
3,146
6,222
174
East TN
Feb 7, 2022
#160
  • Feb 7, 2022
  • #160
Olivethefet said:
Ridiculous! Lol!
Click to expand...
2 ways to do them.
Right! Or not at all
 
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